Closed-Loop Recycling of Copper from Waste Printed Circuit Boards Using Bioleaching and Electrowinning Processes

International audienceIn the present study, a model of closed-loop recycling of copper from PCBs is demonstrated, which involves the sequential application of bioleaching and electrowinning to selectively extract copper. This approach is proposed as part of the solution to resolve the challenging ever-increasing accumulation of electronic waste, e-waste, in the environment. This work is targeting copper, the most abundant metal in e-waste that represents up to 20% by weight of printed circuit boards (PCBs). In the first stage, bioleaching was tested for different pulp densities (0.25–1.00% w/v) and successfully used to extract multiple metals from PCBs using the acidophilic bacterium, Acidithiobacillus ferrooxidans. In the second stage, the method focused on the recovery of copper from the bioleachate by electrowinning. Metallic copper foils were formed, and the results demonstrated that 75.8% of copper available in PCBs had been recovered as a high quality copper foil, with 99 + % purity, as determined by energy dispersive X-ray analysis and Inductively-Coupled Plasma Optical Emission Spectrometry. This model of copper extraction, combining bioleaching and electrowinning, demonstrates a closed-loop method of recycling that illustrates the application of bioleaching in the circular economy. The copper foils have the potential to be reused, to form new, high value copper clad laminate for the production of complex printed circuit boards for the electronics manufacturing industry. Graphic Abstract: [Figure not available: see fulltext.] © 2020, The Author(s)

Computational Identification and Analysis of the Key Biosorbent Characteristics for the Biosorption Process of Reactive Black 5 onto Fungal Biomass

The performances of nine biosorbents derived from dead fungal biomass were investigated for their ability to remove Reactive Black 5 from aqueous solution. The biosorption data for removal of Reactive Black 5 were readily modeled using the Langmuir adsorption isotherm. Kinetic analysis based on both pseudo-second-order and Weber-Morris models indicated intraparticle diffusion was the rate limiting step for biosorption of Reactive Black 5 on to the biosorbents. Sorption capacities of the biosorbents were not correlated with the initial biosorption rates. Sensitivity analysis of the factors affecting biosorption examined by an artificial neural network model showed that pH was the most important parameter, explaining 22%, followed by nitrogen content of biosorbents (16%), initial dye concentration (15%) and carbon content of biosorbents (10%). The biosorption capacities were not proportional to surface areas of the sorbents, but were instead influenced by their chemical element composition. The main functional groups contributing to dye sorption were amine, carboxylic, and alcohol moieties. The data further suggest that differences in carbon and nitrogen contents of biosorbents may be used as a selection index for identifying effective biosorbents from dead fungal biomass

Development of Proteomics-Based Fungicides: New Strategies for Environmentally Friendly Control of Fungal Plant Diseases

Proteomics has become one of the most relevant high-throughput technologies. Several approaches have been used for studying, for example, tumor development, biomarker discovery, or microbiology. In this “post-genomic” era, the relevance of these studies has been highlighted as the phenotypes determined by the proteins and not by the genotypes encoding them that is responsible for the final phenotypes. One of the most interesting outcomes of these technologies is the design of new drugs, due to the discovery of new disease factors that may be candidates for new therapeutic targets. To our knowledge, no commercial fungicides have been developed from targeted molecular research, this review will shed some light on future prospects. We will summarize previous research efforts and discuss future innovations, focused on the fight against one of the main agents causing a devastating crops disease, fungal phytopathogens

Roles of the textural and surface chemical properties of activated carbon in the adsorption of acid blue dye

This study has demonstrated the use of empirical modeling in resolving the effects of individual carbon properties on acid blue dye adsorption. Acid blue dye adsorption tests were conducted on activated carbons prepared from bagasse by physical (CO2) and chemical (ZnCl2, MgCl2 and CaCl2) techniques. Empirical models based on the carbon textural (surface area and pore size) properties and the surface chemistry inferred from heteroatom (C,H, N, and S) concentration and carbon surface pH were used to resolve the effects of individual carbon properties on acid blue dye adsorption. This form of analysis was conducted to optimize carbon preparation properties, forming the foundation for tailor-making adsorbents from bagasse suitable for acid dye adsorption. A series of statistical analyses (partial F-tests to establish the parameter significance) measured variants including the mean square error, r(2) and adjusted r(2), normality, and randomness of residuals, and formed the basis for testing the adequacy of these models. The empirical models suggest that a combination of suitable pore structure and distinct basic surface chemistry generated by sulfur- and nitrogen-based groups, which were also elucidated by Fourier transform infrared spectroscopy, is necessary to promote acid dye adsorption

Preparation of activated carbon using low temperature carbonisation and physical activation of high ash raw bagasse for acid dye adsorption

Activated carbons were prepared from bagasse through a low temperature (160 degreesC) chemical carbonisation treatment and gasification with carbon dioxide at 900 degreesC. The merit of low temperature chemical carbonisation in preparing chars for activation was assessed by comparing the physical and chemical properties of activated carbons developed by this technique to conventional methods involving the use of thermal and vacuum pyrolysis of bagasse. In addition, the adsorption properties (acid blue dye) of these bagasse activated carbons were also compared with a commercial activated carbon. The results suggest that despite the high ash content of the precursor, high surface areas (614-1433 m(2) g(-1)) and microporous (median pore size from 0.45 to 1.2 nm) activated carbons can be generated through chemical carbonisation and gasification. The micropore area of the activated carbon developed from chars prepared by the low temperature chemical carbonisation provides favourable adsorption sites to acid blue dye (391 mg g(-1) of carbon). The alkalinity of the carbon surface and total surface area were shown to have complementary effects in promoting the adsorption of acid blue dye. Adsorption of the anionic coloured component of the acid dye was shown to be promoted in carbon exhibiting alkaline or positively charged surfaces. This study demonstrates that activated carbons with high acid dye adsorption capacities can be prepared from high ash bagasse based on low temperature chemical carbonisation and gasification. (C) 2004 Elsevier Ltd. All rights reserved

Coalbed methane sorption related to coal composition

Gas sorption by coal is closely related to its physical and chemical properties, which are, in turn, governed by coal type and rank. The role of coal type (sensu maceral composition) is not fully established but it is clear that coal type may affect both adsorption capacity and desorption rate. Adsorption capacity is closely related to micropore (pores <2 nm) development, which is rank and maceral dependent. Adsorption isotherms indicate that in most cases bright (vitrinite-rich) coals have a greater adsorption capacity than their dull (often inertinite-rich) equivalents. However, no differences, or even the opposing trend, may be observed in relation to coal type. Desorption rate investigations have been performed using selected bright and dull coal samples in a high pressure microbalance. Interpretation of results using unipore spherical and bidisperse pore models indicate the importance of the pore structure. Bright, vitrinite-rich coals usually have the slowest desorption rates which is associated with their highly microporous structure. However, rapid desorption in bright coals may be related to development of extensive, unmineralised fracture systems. Both macro-and micro-pore systems are implicated in the more rapidly desorbing dull coals. Some dull, inertinite-rich coals may rapidly desorb due to a predominance of large, open cell lumina. Mineral matter is essentially nonadsorbent to coal gases and acts as a simple diluent. However, mineral-rich coals may be associated with more rapid desorption. Coal rank and type (maceral composition) per se do not appear to be the critical factors in controlling gas sorption, but rather the influence they exert over pore structure development. (C) 1998 Elsevier Science B.V

Sulphur fixation on bagasse activated carbon by chemical treatment and its effect on acid dye adsorption

Heteroatoms are known to introduce specific surface functionalities that can enhance the adsorption properties of carbons. Sulfur fixation on bagasse-activated carbon was conducted by a low temperature chemical treatment with sulfuric acid followed by physical activation with CO 2 at 900∈°C. The effect of sulfur fixation on the surface chemical properties of bagasse-activated carbons were investigated and on their subsequent acid dye removal (CIBA AB80) behavior. Surface chemical development were examined and followed using Fourier transform infrared spectroscopy (FTIR), heteroatom analysis and carbon surface acidity. Functional group stability with thermal treatment was also investigated. The textural properties of the activated carbons were characterized by nitrogen adsorption. Chemical pre-treatment and gasification was able to fix up to 0.2 wt% of sulfur on the activated carbon. Although the sulfur fixed by chemical treatment is low, this method introduced several advantages in comparison to fixation by thermal methods. The chemical method did not interfere with the textural development of the carbon, as found in thermal methods. In addition, the surface chemistry generated by these levels of sulfur groups was sufficient to increase the uptake of acid blue dyes by more than 700% based on adsorption capacities normalized by the surface area of the carbon. © 2009 Springer Science+Business Media, LLC

Potential of metals leaching from printed circuit boards with biological and chemical lixiviants

The generation of electronic waste (e-waste) is an issue with global consequences and therefore the proper management and recycling of e-waste are of increasing importance. Printed circuit boards (PCBs), which are a common component of e-waste, have a high valuable metal content which also makes this material an important secondary resource. In this study, biohydrometallurgical extraction of metals from PCBs was investigated as a potential alternative to conventional hydrometallurgical or pyrometallurgical processing options. An indirect non-contact leaching approach using ferric iron generated by Acidithiobacillus ferrooxidans was compared to chemical ferric sulfate leaching of Cu, Ni, Zn and Al from milled high-grade PCBs at 1% pulp density at Fe3+ concentrations of 5–20 g L−1 and at a pH range of 0.6–1.2. The roles of redoxolysis and acidolysis were examined by comparing ferric leaching with sulfuric acid leaching conducted at initial pH values of 0.8–1.4. Results showed that the supplementation of ferric iron significantly (p < 0.05) improved the chemical leaching yields as compared to sulfuric acid leaching for Cu (47.4% to 66.3%), Al (55.3% to 100%), Zn (45.5% to 92.4%) and Ni (61.0% to 97.7%) at pH 0.8. Increase in ferric iron concentration and decrease in pH also significantly (p < 0.05) improved the yield for both biological and chemical leaching. The optimal condition for overall metal bioleaching was at 20 g L−1 ferric iron at an initial pH of 0.6, yielding 87% for Cu and 100% for Al, Zn and Ni. Since no significant variation was found between chemical ferric sulfate and biogenic ferric sulfate leaching at a majority of the tested ferric concentrations, this study suggested that using biogenic lixiviants for extracting metals from PCBs is a viable alternative to chemical leaching