Mesopore etching under supercritical conditions – A shortcut to hierarchically porous silica monoliths

Hierarchically porous silica monoliths are obtained in the two-step Nakanishi process, where formation of a macro microporous silica gel is followed by widening micropores to mesopores through surface etching. The latter step is carried out through hydrothermal treatment of the gel in alkaline solution and necessitates a lengthy solvent exchange of the aqueous pore fluid before the ripened gel can be dried and calcined into a mechanically stable macro mesoporous monolith. We show that using an ethanol water (95.6/4.4, v/v) azeotrope as supercritical fluid for mesopore etching eliminates the solvent exchange, ripening, and drying steps of the classic route and delivers silica monoliths that can withstand fast heating rates for calcination. The proposed shortcut decreases the overall preparation time from ca. one week to ca. one day. Porosity data show that the alkaline conditions for mesopore etching are crucial to obtain crack-free samples with a narrow mesopore size distribution. Physical reconstruction of selected samples by confocal laser scanning microscopy and subsequent morphological analysis confirms that monoliths prepared via the proposed shortcut possess the high homogeneity of silica skeleton and macropore space that is desirable in adsorbents for flow-through applications

Morphological Analysis of Disordered Macroporous–Mesoporous Solids Based on Physical Reconstruction by Nanoscale Tomography

Solids with a hierarchically structured, disordered pore space, such as macroporous–mesoporous silica monoliths, are used as fixed beds in separation and catalysis. Targeted optimization of their functional properties requires a knowledge of the relation among their synthesis, morphology, and mass transport properties. However, an accurate and comprehensive morphological description has not been available for macroporous–mesoporous silica monoliths. Here we offer a solution to this problem based on the physical reconstruction of the hierarchically structured pore space by nanoscale tomography. Relying exclusively on image analysis, we deliver a concise, accurate, and model-free description of the void volume distribution and pore coordination inside the silica monolith. Structural features are connected to key transport properties (effective diffusion, hydrodynamic dispersion) of macropore and mesopore space. The presented approach is applicable to other fixed-bed formats of disordered macroporous–mesoporous solids, such as packings of mesoporous particles and organic-polymer monoliths