The Universal Multizone Crystallizator (UMC) Furnace: An International Cooperative Agreement

The Universal Multizone Crystallizator (UMC) is a special apparatus for crystal growth under terrestrial and microgravity conditions. The use of twenty-five zones allows the UMC to be used for several normal freezing growth techniques. The thermal profile is electronically translated along the stationary sample by systematically reducing the power to the control zones. Elimination of mechanical translation devices increases the systems reliability while simultaneously reducing the size and weight. This paper addresses the UMC furnace design, sample cartridge and typical thermal profiles and corresponding power requirements necessary for the dynamic gradient freeze crystal growth technique. Results from physical vapor transport and traveling heater method crystal growth experiments are also discussed

Optimization of the MgO-SiO₂ binding system for fiber-cement production with cellulosic reinforcing elements

A range of MgO and SiO2 blends mixed with water are analyzed to develop clinker-free fiber-cement products reinforced with cellulosic fibers. The target is the development of a binder which is not chemically aggressive to the fibers, but which develops high mechanical strength Mechanical performance of the materials developed is not only influenced by magnesium silicate hydrate (M-S-H) gel content, but is more related to the void content within the paste due to unreacted water, meaning that the gel-space ratio concept is valuable in describing the compressive strengths of these materials. A higher MgO content in the mix formulation leads to M-S-H gels with increased Mg/Si ratio. The Mg/Si ratio also increases over time for each mix, indicated by changes in the gel structure as reaction is not yet complete after 28 days. SEM shows a heterogeneous microstructure which also has regions of high Si content. The 60 wt%MgO-40 wt%SiO2 system is chosen as the optimal formulation since it is the least alkaline binder with high mechanical strength. Bending tests on pastes reinforced with cellulosic pulps prove the efficiency of this binder, which preserves the reinforcing capacity of the fibers much better than Portland cement pastes after 200 cycles of accelerated ageing

Columnar and Equiaxed Solidification of Al-7 wt.% Si Alloys in Reduced Gravity in the Framework of the CETSOL Project

International audienceDuring casting, often a dendritic microstructure is formed, resulting in a columnar or an equiaxed grain structure, or leading to a transition from columnar to equiaxed growth (CET). The detailed knowledge of the critical parameters for the CET is important because the microstructure affects materials properties. To provide unique data for testing of fundamental theories of grain and microstructure formation, solidification experiments in microgravity environment were performed within the European Space Agency Microgravity Application Promotion (ESA MAP) project Columnar-to-Equiaxed Transition in SOLidification Processing (CETSOL). Reduced gravity allows for purely diffusive solidification conditions, i.e., suppressing melt flow and sedimentation and floatation effects. On-board the International Space Station, Al-7 wt.% Si alloys with and without grain refiners were solidified in different temperature gradients and with different cooling conditions. Detailed analysis of the microstructure and the grain structure showed purely columnar growth for nonrefined alloys. The CET was detected only for refined alloys, either as a sharp CET in the case of a sudden increase in the solidification velocity or as a progressive CET in the case of a continuous decrease of the temperature gradient. The present experimental data were used for numerical modeling of the CET with three different approaches: (1) a front tracking model using an equiaxed growth model, (2) a three-dimensional (3D) cellular automaton–finite element model, and (3) a 3D dendrite needle network method. Each model allows for predicting the columnar dendrite tip undercooling and the growth rate with respect to time. Furthermore, the positions of CET and the spatial extent of the CET, being sharp or progressive, are in reasonably good quantitative agreement with experimental measurements

Simulation of a directional solidification of a binary Al-7wt%Si and a ternary alloy Al-7wt%Si-1wt%Fe under the action of a rotating magnetic field

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Comparison of 2D and 3D simulations of solidification of binary and ternary Al-based alloys under RMF

Two-dimensional and three-dimensional numerical simulations of solidification of Al-7wt%Si and Al-7wt%Si-1wt%Fe under RMF stirring were performed and compared with the corresponding experimental data. It is demonstrated that 2D simulations provided segregation pattern similar to experimental data. Yet, the segregation patterns at the end of simulations performed in 2D are slightly different compared to the segregation map obtained in 3D simulations