Hybrid modelling methodology applied to microstructural evolution during hot deformation of aluminium alloys

This is the post print version of this article. The official published version can be accessed from the link below.This paper considers how data based neurofuzzy modelling techniques for the poorly understood relationships between changing process histories and the evolution of the internal state variables of dislocation density, subgrain size and subgrain boundary misorientation can be combined with physically-based models to investigate the effects of the internal state variables on the flow stress and recrystallisation behaviour. The model uses genetic algorithms to optimise the constants and is validated for data on a range of aluminium-magnesium alloys of both high and commercial purity. It is shown that this hybrid modelling methodology supported by a knowledge base offers a flexible way to develop the microstructrural modelling as more data and better understanding of the evolution of the internal state variables become available.Financial support from the UK Engineering and Physical Sciences Research Council was used in this study

Thermal error modelling of machine tools based on ANFIS with fuzzy c-means clustering using a thermal imaging camera

Thermal errors are often quoted as being the largest contributor to CNC machine tool errors, but they can be effectively reduced using error compensation. The performance of a thermal error compensation system depends on the accuracy and robustness of the thermal error model and the quality of the inputs to the model. The location of temperature measurement must provide a representative measurement of the change in temperature that will affect the machine structure. The number of sensors and their locations are not always intuitive and the time required to identify the optimal locations is often prohibitive, resulting in compromise and poor results. In this paper, a new intelligent compensation system for reducing thermal errors of machine tools using data obtained from a thermal imaging camera is introduced. Different groups of key temperature points were identified from thermal images using a novel schema based on a Grey model GM (0, N) and Fuzzy c-means (FCM) clustering method. An Adaptive Neuro-Fuzzy Inference System with Fuzzy c-means clustering (FCM-ANFIS) was employed to design the thermal prediction model. In order to optimise the approach, a parametric study was carried out by changing the number of inputs and number of membership functions to the FCM-ANFIS model, and comparing the relative robustness of the designs. According to the results, the FCM-ANFIS model with four inputs and six membership functions achieves the best performance in terms of the accuracy of its predictive ability. The residual value of the model is smaller than ± 2 μm, which represents a 95% reduction in the thermally-induced error on the machine. Finally, the proposed method is shown to compare favourably against an Artificial Neural Network (ANN) model

A novel approach for ANFIS modelling based on Grey system theory for thermal error compensation

The fast and accurate modelling of thermal errors in machining is an important aspect for the implementation of thermal error compensation. This paper presents a novel modelling approach for thermal error compensation on CNC machine tools. The method combines the Adaptive Neuro Fuzzy Inference System (ANFIS) and Grey system theory to predict thermal errors in machining. Instead of following a traditional approach, which utilises original data patterns to construct the ANFIS model, this paper proposes to exploit Accumulation Generation Operation (AGO) to simplify the modelling procedures. AGO, a basis of the Grey system theory, is used to uncover a development tendency so that the features and laws of integration hidden in the chaotic raw data can be sufficiently revealed. AGO properties make it easier for the proposed model to design and predict. According to the simulation results, the proposed model demonstrates stronger prediction power than standard ANFIS model only with minimum number of training samples

The application of ANFIS prediction models for thermal error compensation on CNC machine tools

Thermal errors can have significant effects on CNC machine tool accuracy. The errors come from thermal deformations of the machine elements caused by heat sources within the machine structure or from ambient temperature change. The effect of temperature can be reduced by error avoidance or numerical compensation. The performance of a thermal error compensation system essentially depends upon the accuracy and robustness of the thermal error model and its input measurements. This paper first reviews different methods of designing thermal error models, before concentrating on employing an adaptive neuro fuzzy inference system (ANFIS) to design two thermal prediction models: ANFIS by dividing the data space into rectangular sub-spaces (ANFIS-Grid model) and ANFIS by using the fuzzy c-means clustering method (ANFIS-FCM model). Grey system theory is used to obtain the influence ranking of all possible temperature sensors on the thermal response of the machine structure. All the influence weightings of the thermal sensors are clustered into groups using the fuzzy c-means (FCM) clustering method, the groups then being further reduced by correlation analysis. A study of a small CNC milling machine is used to provide training data for the proposed models and then to provide independent testing data sets. The results of the study show that the ANFIS-FCM model is superior in terms of the accuracy of its predictive ability with the benefit of fewer rules. The residual value of the proposed model is smaller than ±4 μm. This combined methodology can provide improved accuracy and robustness of a thermal error compensation system

Phase diagrams in nonlocal PNJL models constrained by Lattice QCD results

Based on lattice QCD-adjusted SU(2) nonlocal Polyakov--Nambu--Jona-Lasinio (PNJL) models, we investigate how the location of the critical endpoint in the QCD phase diagram depends on the strenght of the vector meson coupling, as well as the Polyakov-loop (PL) potential and the form factors of the covariant model. The latter are constrained by lattice QCD data for the quark propagator. The strength of the vector coupling is adjusted such as to reproduce the slope of the pseudocritical temperature for the chiral phase transition at low chemical potential extracted recently from lattice QCD simulations. Our study supports the existence of a critical endpoint in the QCD phase diagram albeit the constraint for the vector coupling shifts its location to lower temperatures and higher baryochemical potentials than in the case without it.Comment: 23 pages, 10 figures. Version accepted in Phys. Part. Nucl. Lett. (to appear), references adde

Data-driven Soft Sensors in the Process Industry

In the last two decades Soft Sensors established themselves as a valuable alternative to the traditional means for the acquisition of critical process variables, process monitoring and other tasks which are related to process control. This paper discusses characteristics of the process industry data which are critical for the development of data-driven Soft Sensors. These characteristics are common to a large number of process industry fields, like the chemical industry, bioprocess industry, steel industry, etc. The focus of this work is put on the data-driven Soft Sensors because of their growing popularity, already demonstrated usefulness and huge, though yet not completely realised, potential. A comprehensive selection of case studies covering the three most important Soft Sensor application fields, a general introduction to the most popular Soft Sensor modelling techniques as well as a discussion of some open issues in the Soft Sensor development and maintenance and their possible solutions are the main contributions of this work

A combined neuro fuzzy-cellular automata based material model for finite element simulation of plane strain compression

This paper presents a modelling strategy that combines Neuro-Fuzzy methods to define the material model with Cellular Automata representations of the microstructure, all embedded within a Finite Element solver that can deal with the large deformations of metal processing technology. We use the acronym nf-CAFE as a label for the method. The need for such an approach arises from the twin demands of computational speed for quick solutions for efficient material characterisation by incorporating metallurgical knowledge for material design models and subsequent process control. In this strategy, the cellular automata hold the microstructural features in terms of sub-grain size and dislocation density which are modelled by a neuro-fuzzy system that predicts the flow stress. The proposed methodology is validated on a two dimensional (2D) plane strain compression finite element simulation with Al-1% Mg alloy. Results from the simulations show the potential of the model for incorporating the effects of the underlying microstructure on the evolving flow stress fields. In doing this, the paper highlights the importance of understanding the local transition rules that affect the global behaviour during deformation

Air Quality Prediction in Smart Cities Using Machine Learning Technologies Based on Sensor Data: A Review

The influence of machine learning technologies is rapidly increasing and penetrating almost in every field, and air pollution prediction is not being excluded from those fields. This paper covers the revision of the studies related to air pollution prediction using machine learning algorithms based on sensor data in the context of smart cities. Using the most popular databases and executing the corresponding filtration, the most relevant papers were selected. After thorough reviewing those papers, the main features were extracted, which served as a base to link and compare them to each other. As a result, we can conclude that: (1) instead of using simple machine learning techniques, currently, the authors apply advanced and sophisticated techniques, (2) China was the leading country in terms of a case study, (3) Particulate matter with diameter equal to 2.5 micrometers was the main prediction target, (4) in 41% of the publications the authors carried out the prediction for the next day, (5) 66% of the studies used data had an hourly rate, (6) 49% of the papers used open data and since 2016 it had a tendency to increase, and (7) for efficient air quality prediction it is important to consider the external factors such as weather conditions, spatial characteristics, and temporal features