Macro- and micro-modeling of crack propagation in encapsulation-based self-healing materials : application of XFEM and cohesive surface techniques

Encapsulation-based materials are produced introducing some small healing fluid-filled capsules in a matrix. These materials can self-heal when internal cracks intercept and break the capsules. If the healing agent is released, the crack can be sealed. However, this is not always the case. These capsules need to be designed with the adequate shape and material to be properly broken. This paper presents two application models based on the combination of eXtended Finite Element Method (XFEM) elements and Cohesive Surfaces technique (CS) to predict crack propagation. Two types of encapsulated systems are considered: a concrete beam in a three-point bending test, and a micro-scale model of a representative volume element of a polymer subjected to a uniaxial tensile test. Despite both systems rely on different capsule shapes and different constituent materials, the models predict a similar non-linear response of the overall material strength governed by the coupled effect of the interface strength and the capsule radii-to-thickness ratio. Furthermore, even if an inadequate material and geometry combination is used, it is found that the mere presence of capsules might achieve, under certain conditions, an interesting overall reinforcement effect. This effect is discussed in terms of clustering and volume fraction of capsules

The mechanics of delamination in fiber-reinforced composite materials. Part 2: Delamination behavior and fracture mechanics parameters

Based on theories of laminate anisotropic elasticity and interlaminar fracture, the complete solution structure associated with a composite delamination is determined. Fracture mechanics parameters characterizing the interlaminar crack behavior are defined from asymptotic stress solutions for delaminations with different crack-tip deformation configurations. A numerical method employing singular finite elements is developed to study delaminations in fiber composites with any arbitrary combinations of lamination, material, geometric, and crack variables. The special finite elements include the exact delamination stress singularity in its formulation. The method is shown to be computationally accurate and efficient, and operationally simple. To illustrate the basic nature of composite delamination, solutions are shown for edge-delaminated (0/-0/-0/0) and (+ or - 0/+ or - 0/90/90 deg) graphite-epoxy systems under uniform axial extenstion. Three-dimensional crack-tip stress intensity factors, associated energy release rates, and delamination crack-closure are determined for each individual case. The basic mechanics and mechanisms of composite delamination are studied, and fundamental characteristics unique to recently proposed tests for interlaminar fracture toughness of fiber composite laminates are examined

Meso-scale modelling of 3D woven composite T-joints with weave variations

A meso-scale modelling framework is proposed to simulate the 3D woven fibre architectures and the mechanical performance of the composite T-joints, subjected to quasi-static tensile pull-off loading. The proposed method starts with building the realistic reinforcement geometries of the 3D woven T-joints at the mesoscale, of which the modelling strategy is applicable for other types of geometries with weave variations at the T-joint junction. Damage modelling incorporates both interface and constituent material damage, in conjunction with a continuum damage mechanics approach to account for the progressive failure behaviour. With a voxel based cohesive zone model, the proposed method is able to model mode I delamination based on the voxel mesh technique, which has advantages in meshing. Predicted results are in good agreement with experimental data beyond initial failure, in terms of load-displacement responses, failure events, damage initiation and propagation. The significant effect of fibre architecture variations on mechanical behaviour is successfully predicted through this modelling method without any further correlation of input parameters in damage model. This predictive method will facilitate the design and optimisation of 3D woven T-joint preforms

Micromechanical Modeling of High-Strain Thin-Ply Composites

This paper presents a micromechanical analysis for the elastic and viscoelastic behavior of high-strain thin-ply composites. The modeling approach is based on unit cell homogenization. The geometry of the internal weave architecture and ply configuration is characterized via micrographic analysis and explicitly modeled in the unit cell. The composites are modeled as Kirchhoff plates and the homogenization analysis computes the effective relaxation ABD matrix represented by Prony series using the elastic and viscoelastic properties of the constituent fiber and matrix. The formulation of the micromechanical model and numerical implementation d. Composite laminates with 3-ply and 4-ply configurations are studied

The mechanics of delamination in fiber-reinforced composite materials. Part 1: Stress singularities and solution structure

The fundamental mechanics of delamination in fiber composite laminates is studied. Mathematical formulation of the problem is based on laminate anisotropic elasticity theory and interlaminar fracture mechanics concepts. Stress singularities and complete solution structures associated with general composite delaminations are determined. For a fully open delamination with traction-free surfaces, oscillatory stress singularities always appear, leading to physically inadmissible field solutions. A refined model is introduced by considering a partially closed delamination with crack surfaces in finite-length contact. Stress singularities associated with a partially closed delamination having frictional crack-surface contact are determined, and are found to be diferent from the inverse square-root one of the frictionless-contact case. In the case of a delamination with very small area of crack closure, a simplified model having a square-root stress singularity is employed by taking the limit of the partially closed delamination. The possible presence of logarithmic-type stress singularity is examined; no logarithmic singularity of any kind is found in the composite delamination problem. Numerical examples of dominant stress singularities are shown for delaminations having crack-tip closure with different frictional coefficients between general (1) and (2) graphite-epoxy composites

Technology for large space systems: A special bibliography with indexes (supplement 03)

A bibliography containing 217 abstracts addressing the technology for large space systems is presented. State of the art and advanced concepts concerning interactive analysis and design, structural concepts, control systems, electronics, advanced materials, assembly concepts, propulsion, solar power satellite systems, and flight experiments are represented

The synthesis of boron carbide filaments final report

Synthesis, strength, crystal structure, and composite material formation of boron carbide whisker

A study on the compressive strength of thick carbon fibre-epoxy laminates

This paper describes an experimental study that examines the effect of specimen size on the axial compressive strength of IM7/8552 carbon fibre/epoxy unidirectional laminates (UD). Laminate gauge length, width and thickness were increased by a scaling factor of 2 and 4 from the baseline specimen size of 10 mm x 10 mm x 2 mm. In all cases, strength decreased as specimen size increased, with a maximum reduction of 45%; no significant changes were observed for the axial modulus. Optical micrographs show that the failure mechanism is fibre microbuckling accompanied by matrix cracking and splitting. The location of failure in most specimens, especially the thicker ones, is where the tabs terminate and the gauge section begins suggesting that the high local stresses developed due to geometric discontinuity contribute to premature failure and hence reduced compressive strength. Two generic quasi-isotropic multi-directional (MD) lay-ups were also tested in compression, one with blocked plies [45n/90n/-45n/0n]s and the other with distributed plies [45/90/-45/0]ns with n=2, 4 and 8. The material used and test fixture was identical to that of the unidirectional specimens with three different gauge sections (30 mm x 30 mm, 60 mm x 60 mm and 120 mm x 120 mm) to establish any size effects. Strength results showed no evidence of a size effect when the specimens are scaled up using distributed plies and compared to the 2 mm thick specimens. All blocked specimens had similar compressive strengths to the sub-laminate ones apart of the 8 mm specimens that showed a 30% reduction due to extensive matrix cracking introduced during the specimen's cutting process. The calculated unidirectional failure stress (of the 0° ply within the multidirectional laminate) of about 1710 MPa is slightly higher than the average measured value of 1570 MPa of the 2 mm thick baseline unidirectional specimen, suggesting that the reduced unidirectional strength observed for the thicker specimens is a testing artefact. It appears that the unidirectional compressive strength in thicker specimens (>2 mm) is found to be limited by the stress concentration developed at the end tabs and manufacturing induced defects

Thermoplastic matrix composite processing model

The effects the processing parameters pressure, temperature, and time have on the quality of continuous graphite fiber reinforced thermoplastic matrix composites were quantitatively accessed by defining the extent to which intimate contact and bond formation has occurred at successive ply interfaces. Two models are presented predicting the extents to which the ply interfaces have achieved intimate contact and cohesive strength. The models are based on experimental observation of compression molded laminates and neat resin conditions, respectively. Identified as the mechanism explaining the phenomenon by which the plies bond to themselves is the theory of autohesion (or self diffusion). Theoretical predictions from the Reptation Theory between autohesive strength and contact time are used to explain the effects of the processing parameters on the observed experimental strengths. The application of a time-temperature relationship for autohesive strength predictions is evaluated. A viscoelastic compression molding model of a tow was developed to explain the phenomenon by which the prepreg ply interfaces develop intimate contact