Data-driven Soft Sensors in the Process Industry

In the last two decades Soft Sensors established themselves as a valuable alternative to the traditional means for the acquisition of critical process variables, process monitoring and other tasks which are related to process control. This paper discusses characteristics of the process industry data which are critical for the development of data-driven Soft Sensors. These characteristics are common to a large number of process industry fields, like the chemical industry, bioprocess industry, steel industry, etc. The focus of this work is put on the data-driven Soft Sensors because of their growing popularity, already demonstrated usefulness and huge, though yet not completely realised, potential. A comprehensive selection of case studies covering the three most important Soft Sensor application fields, a general introduction to the most popular Soft Sensor modelling techniques as well as a discussion of some open issues in the Soft Sensor development and maintenance and their possible solutions are the main contributions of this work

Assessing Asymmetric Fault-Tolerant Software

The most popular forms of fault tolerance against design faults use "asymmetric" architectures in which a "primary" part performs the computation and a "secondary" part is in charge of detecting errors and performing some kind of error processing and recovery. In contrast, the most studied forms of software fault tolerance are "symmetric" ones, e.g. N-version programming. The latter are often controversial, the former are not. We discuss how to assess the dependability gains achieved by these methods. Substantial difficulties have been shown to exist for symmetric schemes, but we show that the same difficulties affect asymmetric schemes. Indeed, the latter present somewhat subtler problems. In both cases, to predict the dependability of the fault-tolerant system it is not enough to know the dependability of the individual components. We extend to asymmetric architectures the style of probabilistic modeling that has been useful for describing the dependability of "symmetric" architectures, to highlight factors that complicate the assessment. In the light of these models, we finally discuss fault injection approaches to estimating coverage factors. We highlight the limits of what can be predicted and some useful research directions towards clarifying and extending the range of situations in which estimates of coverage of fault tolerance mechanisms can be trusted

Intelligent Agents for Disaster Management

ALADDIN [1] is a multi-disciplinary project that is developing novel techniques, architectures, and mechanisms for multi-agent systems in uncertain and dynamic environments. The application focus of the project is disaster management. Research within a number of themes is being pursued and this is considering different aspects of the interaction between autonomous agents and the decentralised system architectures that support those interactions. The aim of the research is to contribute to building more robust multi-agent systems for future applications in disaster management and other similar domains

Design and Implementation of Smart Sensors with Capabilities of Process Fault Detection and Variable Prediction

A typical sensor consists of a sensing element and a transmitter. The major functions of a transmitter are limited to data acquisition and communication. The recently developed transmitters with ‘smart’ functions have been focused on easy setup/maintenance of the transmitter itself such as self-calibration and self-configuration. Recognizing the growing computational capabilities of microcontroller units (MCUs) used in these transmitters and underutilized computational resources, this thesis investigates the feasibility of adding additional functionalities to a transmitter to make it ‘smart’ without modifying its foot-print, nor adding supplementary hardware. Hence, a smart sensor is defined as sensing elements combined with a smart transmitter. The added functionalities enhance a smart sensor with respect to performing process fault detection and variable prediction. This thesis starts with literature review to identify the state-of-the-arts in this field and also determine potential industry needs for the added functionalities. Particular attentions have been paid to an existing commercial temperature transmitter named NCS-TT105 from Microcyber Corporation. Detailed examination has been made in its internal hardware architecture, software execution environment, and additional computational resources available for accommodating additional functions. Furthermore, the schemes of the algorithms for realizing process fault detection and variable prediction have been examined from both theoretical and feasibility perspectives to incorporate onboard NCS-TT105. An important body of the thesis is to implement additional functions in the MCUs of NCS-TT105 by allocating real-time execution of different tasks with assigned priorities in the real-time operating system (RTOS). The enhanced NCS-TT105 has gone through extensive evaluation on a physical process control test facility under various normal/fault conditions. The test results are satisfactory and design specifications have been achieved. To the best knowledge of the author, this is the first time that process fault detection and variable prediction have been implemented right onboard of a commercial transmitter. The enhanced smart transmitter is capable of providing the information of incipient faults in the process and future changes of critical process variables. It is believed that this is an initial step towards the realization of distributed intelligence in process control, where important decisions regarding the process can be made at a sensor level

Time-efficient fault detection and diagnosis system for analog circuits

Time-efficient fault analysis and diagnosis of analog circuits are the most important prerequisites to achieve online health monitoring of electronic equipments, which are involving continuing challenges of ultra-large-scale integration, component tolerance, limited test points but multiple faults. This work reports an FPGA (field programmable gate array)-based analog fault diagnostic system by applying two-dimensional information fusion, two-port network analysis and interval math theory. The proposed system has three advantages over traditional ones. First, it possesses high processing speed and smart circuit size as the embedded algorithms execute parallel on FPGA. Second, the hardware structure has a good compatibility with other diagnostic algorithms. Third, the equipped Ethernet interface enhances its flexibility for remote monitoring and controlling. The experimental results obtained from two realistic example circuits indicate that the proposed methodology had yielded competitive performance in both diagnosis accuracy and time-effectiveness, with about 96% accuracy while within 60 ms computational time.Peer reviewedFinal Published versio

Investigating the role of model-based reasoning while troubleshooting an electric circuit

We explore the overlap of two nationally-recognized learning outcomes for physics lab courses, namely, the ability to model experimental systems and the ability to troubleshoot a malfunctioning apparatus. Modeling and troubleshooting are both nonlinear, recursive processes that involve using models to inform revisions to an apparatus. To probe the overlap of modeling and troubleshooting, we collected audiovisual data from think-aloud activities in which eight pairs of students from two institutions attempted to diagnose and repair a malfunctioning electrical circuit. We characterize the cognitive tasks and model-based reasoning that students employed during this activity. In doing so, we demonstrate that troubleshooting engages students in the core scientific practice of modeling.Comment: 20 pages, 6 figures, 4 tables; Submitted to Physical Review PE

Data Challenges and Data Analytics Solutions for Power Systems

L'abstract è presente nell'allegato / the abstract is in the attachmen

Real-Time Fault Detection and Diagnosis System for Analog and Mixed-Signal Circuits of Acousto-Magnetic EAS Devices

© 2015 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.The paper discusses fault diagnosis of the electronic circuit board, part of acousto-magnetic electronic article surveillance detection devices. The aim is that the end-user can run the fault diagnosis in real time using a portable FPGA-based platform so as to gain insight into the failures that have occurred.Peer reviewe

Algorithms for Fault Detection and Diagnosis

Due to the increasing demand for security and reliability in manufacturing and mechatronic systems, early detection and diagnosis of faults are key points to reduce economic losses caused by unscheduled maintenance and downtimes, to increase safety, to prevent the endangerment of human beings involved in the process operations and to improve reliability and availability of autonomous systems. The development of algorithms for health monitoring and fault and anomaly detection, capable of the early detection, isolation, or even prediction of technical component malfunctioning, is becoming more and more crucial in this context. This Special Issue is devoted to new research efforts and results concerning recent advances and challenges in the application of “Algorithms for Fault Detection and Diagnosis”, articulated over a wide range of sectors. The aim is to provide a collection of some of the current state-of-the-art algorithms within this context, together with new advanced theoretical solutions