Experimental set-up for investigation of fault diagnosis of a centrifugal pump

Centrifugal pumps are complex machines which can experience different types of fault. Condition monitoring can be used in centrifugal pump fault detection through vibration analysis for mechanical and hydraulic forces. Vibration analysis methods have the potential to be combined with artificial intelligence systems where an automatic diagnostic method can be approached. An automatic fault diagnosis approach could be a good option to minimize human error and to provide a precise machine fault classification. This work aims to introduce an approach to centrifugal pump fault diagnosis based on artificial intelligence and genetic algorithm systems. An overview of the future works, research methodology and proposed experimental setup is presented and discussed. The expected results and outcomes based on the experimental work are illustrated

Dynamic characteristics of centrifugal pump induced by fluid and motor excitation forces

The combined dynamic characteristics of the centrifugal pump induced by the fluid and motor excitation forces are investigated in this paper. The coupling vibrations of a centrifugal pump during the operation are mainly caused by the fluid excitation and the motor excitation forces. The finite element model was constructed in this paper under the consideration of the fluid excitation which was obtained from the numerical simulation and the motor excitation force which came from the experiments; compared with the experimental results and well agreement, the components of the whole model were validated to be accurate enough for simulation. Applying the approach of the modal dynamics, the dynamic analysis was conducted to study the influence of the flow rate, the blade number, the exit installation angle and the outside diameter of impeller on the responses. The suggested optimal parameters were provided from the perspective of the vibration reduction. The results of the calculation are helpful to the designation and the safe operation of the centrifugal pumps

Artificial neural network based classification of faults in centrifugal water pump

The detection and diagnosis of faults are of great practical significance for the safe operation of a plant. Early detection of fault can help avoid system shutdown, breakdown and even catastrophe involving human fatalities and material damage. This paper presents the design and development of ANN-based model for the fault detection of centrifugal water pump using a back-propagation learning algorithm and multi-layer perceptron neural network. The centrifugal pump conditions were considered to be healthy pump and faulty impeller and faulty seal and cavitation, which were four neurons of output layer with the aim of fault detection and identification. Features vector, which is one of the most significant parameters to design an appropriate neural network, was extracted from analysis of vibration signals in frequency domain by means of FFT method. The statistical features of vibration signals such as mean, standard deviation, variance, skewness and kurtosis were used as input to ANN. Different neural network structures are analyzed to determine the optimal neural network with regards to the number of hidden layers. The results indicate that the designed system is capable of classifying records with 100 % accuracy with one hidden layer of neurons in the neural network

Artificial neural network based classification of faults in centrifugal water pump

The detection and diagnosis of faults are of great practical significance for the safe operation of a plant. Early detection of fault can help avoid system shutdown, breakdown and even catastrophe involving human fatalities and material damage. This paper presents the design and development of ANN-based model for the fault detection of centrifugal water pump using a back-propagation learning algorithm and multi-layer perceptron neural network. The centrifugal pump conditions were considered to be healthy pump and faulty impeller and faulty seal and cavitation, which were four neurons of output layer with the aim of fault detection and identification. Features vector, which is one of the most significant parameters to design an appropriate neural network, was extracted from analysis of vibration signals in frequency domain by means of FFT method. The statistical features of vibration signals such as mean, standard deviation, variance, skewness and kurtosis were used as input to ANN. Different neural network structures are analyzed to determine the optimal neural network with regards to the number of hidden layers. The results indicate that the designed system is capable of classifying records with 100 % accuracy with one hidden layer of neurons in the neural network

Deep Learning for Enhanced Fault Diagnosis of Monoblock Centrifugal Pumps: Spectrogram-Based Analysis

Abstract The reliable operation of monoblock centrifugal pumps (MCP) is crucial in various industrial applications. Achieving optimal performance and minimizing costly downtime requires effectively detecting and diagnosing faults in critical pump components. This study proposes an innovative approach that leverages deep transfer learning techniques. An accelerometer was adopted to capture vibration signals emitted by the pump. These signals are then converted into spectrogram images which serve as the input for a sophisticated classification system based on deep learning. This enables the accurate identification and diagnosis of pump faults. To evaluate the effectiveness of the proposed methodology, 15 pre-trained networks including ResNet-50, InceptionV3, GoogLeNet, DenseNet-201, ShuffleNet, VGG-19, MobileNet-v2, InceptionResNetV2, VGG-16, NasNetmobile, EfficientNetb0, AlexNet, ResNet-18, Xception, ResNet101 and ResNet-18 were employed. The experimental results demonstrate the efficacy of the proposed approach with AlexNet exhibiting the highest level of accuracy among the pre-trained networks. Additionally, a meticulous evaluation of the execution time of the classification process was performed. AlexNet achieved 100.00% accuracy with an impressive execution (training) time of 17 s. This research provides invaluable insights into applying deep transfer learning for fault detection and diagnosis in MCP. Using pre-trained networks offers an efficient and precise solution for this task. The findings of this study have the potential to significantly enhance the reliability and maintenance practices of MCP in various industrial settings

A Study on Comparison of Classification Algorithms for Pump Failure Prediction

The reliability of pumps can be compromised by faults, impacting their functionality. Detecting these faults is crucial, and many studies have utilized motor current signals for this purpose. However, as pumps are rotational equipped, vibrations also play a vital role in fault identification. Rising pump failures have led to increased maintenance costs and unavailability, emphasizing the need for cost-effective and dependable machinery operation. This study addresses the imperative challenge of defect classification through the lens of predictive modeling. With a problem statement centered on achieving accurate and efficient identification of defects, this study’s objective is to evaluate the performance of five distinct algorithms: Fine Decision Tree, Medium Decision Tree, Bagged Trees (Ensemble), RUS-Boosted Trees, and Boosted Trees. Leveraging a comprehensive dataset, the study meticulously trained and tested each model, analyzing training accuracy, test accuracy, and Area Under the Curve (AUC) metrics. The results showcase the supremacy of the Fine Decision Tree (91.2% training accuracy, 74% test accuracy, AUC 0.80), the robustness of the Ensemble approach (Bagged Trees with 94.9% training accuracy, 99.9% test accuracy, and AUC 1.00), and the competitiveness of Boosted Trees (89.4% training accuracy, 72.2% test accuracy, AUC 0.79) in defect classification. Notably, Support Vector Machines (SVM), Artificial Neural Networks (ANN), and k-Nearest Neighbors (KNN) exhibited comparatively lower performance. Our study contributes valuable insights into the efficacy of these algorithms, guiding practitioners toward optimal model selection for defect classification scenarios. This research lays a foundation for enhanced decision-making in quality control and predictive maintenance, fostering advancements in the realm of defect prediction and classification

Sistema de detección de fallas para una bomba centrífuga

En la presente tesis se presenta el desarrollo de un Sistema de Detección de Fallas para una Bomba Centrifuga, que se basara en el método del análisis vibracional Los trabajos realizados incluyen el estudio de funcionamiento de la bomba centrifuga, la elección del método de detección de fallas y el diseño del Sistema de Diagnostico de Fallas que permita conocer el estado diseñado en la bomba centrifuga en la Planta Intercambiador de Calor, donde se realizan las pruebas. El sistema de Diagnostico de Fallas para la Bomba Centrifuga desarrollado, detecta de manera correcta, fallas de desalineamiento en las bombas centrifugas estudiadas.Tesi