An unstructured Finite-Volume Level Set / Front Tracking method for capillary flows

In this thesis the unstructured Finite-Volume hybrid Level Set / Front Tracking method (LENT) for immiscible two-phase flows is extended to enable the simulation of capillary flows. The major contributions are a more accurate interface curvature approximation, an accuracy driven pressure velocity coupling algorithm, an approximation technique for consistent mass fluxes for momentum convection and two novel approaches for the computation of volume fractions from triangulated surfaces. All proposed techniques and algorithms are devised for unstructured Finite-Volume meshes. The improved curvature approximation uses a signed distance field as input and utilizes surface-mesh/volume-mesh mappings to reduce curvature variation in interface normal direction. A novel, local correction approach is introduced to further reduce the curvature error in cells intersected by the interface. To ensure a prescribed solution accuracy, an iterative, accuracy driven pressure velocity coupling algorithm is presented that builds on the established segregated solution algorithms. The necessity of consistent mass fluxes for momentum convection in the presence of differing fluid densities is analyzed. For interface advection methods that do not utilize phase-specific volumetric fluxes, a method to obtain approximate, consistent mass fluxes is proposed. The resulting improvements for capillary flows are demonstrated using canonical verification and validation test cases. Two novel algorithms to compute volume fractions on unstructured volume meshes from oriented triangle surfaces meshes are introduced, one based on geometric intersections and one based on approximation and adaptive refinement. Intended for the phase indicator calculation in the context of Level Set / Front Tracking methods, both algorithms are shown to be sufficiently accurate to initialize volume fractions also for the Volume-of-Fluid method. In fact, test cases demonstrate that both approaches’ accuracy is only limited by the resolution of the surface mesh

DNS of multiphase flows: study of atomization and free-surface phenomena

The present thesis focuses on the numerical analysis of some diverse physical set-up that involve the interaction of two -or three immiscible and incompressible phases. The simulations are carried out by means of finite-volume algorithms developed on the in-house Computational Fluid Dynamics platform TermoFluids, developed by the Heat and Mass Transfer Technological Center (CTTC). They are intended to give detailed insights on the physics of the analyzed phenomena by carrying out Direct Numerical Simulations (DNS). In the context of multiphase flows, namely, Computational Multi-Fluid Dynamics (CMFD) field, DNS means that all the interfacial and turbulent scales of the phenomenon must be fully resolved. In the Introduction, a general overview of the engineering applications and the computational methods related to multiphase flows is proposed. The various types of physics analyzed in this work and the numerical approaches applied here to carry out efficient simulations are introduced. In Chapter 2, a low-dissipation convection scheme for the stable discretization of multiphase flow by means of interface-capturing schemes is analyzed. The hybrid form of the convective operator proposed incorporates localized low-dispersion characteristics to limit the growth of spurious flow solutions. Moreover, in comparison to pure-dissipative schemes, the discretization aims at minimizing the differences in kinetic energy preservation with respect to the continuous governing equations. This property plays a fundamental role in the case of flows presenting significant levels of turbulence. The simulation of a turbulent 2D coaxial jet with the low-dissipation convection scheme demonstrates its capability of solving correctly the two-phase turbulent problems. In Chapter 3, all the work carried out on the simulation of two-phase flow with the aid of Adaptive Mesh Refinement (AMR) strategies is described. The model is globally addressed at improving the representation of interfacial and turbulent scales in general multiphase flows. It is first applied to the simulation of simple multiphase phenomena, as 2D and 3D rising bubbles, to demonstrate the convergence of the method and the important computational savings in comparison to static mesh computations. However, its adoption becames essential in the simulation of instability and break-up phenomena, where the necessity of representing accurately the complex structures that appear at the interface, as ligaments and droplets, make the simulation particularly expensive in terms of computational cost. In Chapter 4, we analyze in detail the simulations of 3-D atomizing phenomena, including the coaxial jet case, characterized by the parallel injection of high speed liquid and gas fluxes, and the liquid spray case, characterized by the injection of a high speed liquid inside a still air chamber. In Chapter 5, an original single-phase scheme for the DNS of free-surface problems on 3-D unstructured meshes is presented. The scheme is based on a novel treatment of the interface for the deactivation of the light-phase, allowing an optimization of the classic two-phase model for the cases in which the influence of the lighter phase is negligible. Consequently, the model is particularly addressed at analyzing problems involving the movement of free-surfaces, as the evolution of waves on the sea, and their interaction with fixed and moving obstacles. Some practical cases of application are proposed, as the evaluation of stresses on an object due to the action of a dam-break event, and the interaction of linear waves with an oscillating water column device. In the same Chapter we describe the procedure to couple the single-phase model to the Immersed Boundary Method. The method is aimed at representing the interaction of a solid moving with prescribed velocity and the two-phase flow. The most significant example consists in the simulation of a sliding wedge into a liquid basin.Esta tesis se focaliza en la simulación numérica de algunos set-up físicos que involucran la interacción entre dos o tres fluidos incompresibles y immiscibles. Las simulaciones se realizan por medio de algoritmos de volúmenes-finitos desarrollados en la plataforma propia de Fluido-Dinámica Computacional (CFD) denominada TermoFluids, desarrollada en el Centro Tecnologico de Trasferencia de Calor (CTTC). Las simulaciones quieren estudiar en detalle la física de los fenómenos analizados, realizando su Simulación Numérica Directa (DNS). En el contexto de los flujos multifase, DNS significa que todas las escalas interfaciales y turbulentas del fenómeno han de ser totalmente resueltas. En la Introducción, se propone una panorámica general de las aplicaciones de ingeniería y de los métodos computacionales relacionados con flujos multifases. Se introducen los varios tipos de física analizados en este trabajo y las estrategias numéricas aplicadas aquí para efectuar su simulación de manera eficiente. En el Capitulo 2 se analiza un esquema convectivo de baja-disipación para la discretization de flujo multifase por medio de métodos de interface-capturing. La forma híbrida del operador convectivo propuesto incorpora la característica de una baja dispersión localizada, focalizada en limitar el crecimiento de soluciones numéricas espurias. Además, en comparación con métodos disipativos puros, la discretización apunta a minimizar las diferencias en la conservación de energía cinética en respeto a las ecuaciones continuas que gobiernan el flujo. Esta propiedad juega un papel fundamental en el caso de flujo caracterizado por un alto nivel de turbulencia. La simulación de un jet 2D coaxial turbulento con el método convectivo de baja disipación demuestra su capacidad de resolver correctamente un flujo de dos fases turbulentos. En el Capitulo 3 se reporta todo el trabajo realizado sobre la simulación de flujo multifase con el auxilio de técnicas de refinamiento adaptativo de malla (AMR). El modelo es globalmente dirigido a la mejora de la representación de las escalas turbulentas y interfaciales en flujos multifases en general. Se aplica inicialmente a la simulación de flujos sencillos, como unos casos de burbujas flotantes 2D y 3D, demostrando la convergencia del método y los importantes ahorros computacional en comparación con los cálculos de mallas estáticas. La adopción de la técnica se hace esencial en la simulación de fenómenos de inestabilidad y de ruptura, donde la necesidad de representar sacramentalmente las estructuras complejas que aparecen en la interfaz, como ligamentos o pequeñas gotas, hacen que la simulación sea particularmente pesada en términos de coste computacional. En el Capitulo 4 se reportan en detalle las simulaciones de fenómenos de atomización 3D. Esas incluyen el caso del jet coaxial, caracterizado por la inyección paralela de flujos de aire y liquido de altas velocidades, y el caso del spray liquido, que consiste en la inyección de un liquido dentro de una cámara de aire. En el Capitulo 5 se presenta un esquema de single-phase original, para el DNS de problemas de superficie libre en mallas 3D no-estructuradas. El esquema se basa en un nuevo tratamiento de la interfase para la desactivación de la fase ligera, permitiendo la optimización del solver clásico de dos fases para los casos en que la influencia de la fase mas ligera sea despreciable. En consecuencia, el modelo es particularmente indicado para la análisis de problemas que involucran el movimiento de superficies libres, como la evolución de olas en la superficie marina y su interacción con obstáculos fijos o muebles. Se proponen algunos casos prácticos de aplicación, como la evaluación de las fuerzas sobre un objeto debidos a un episodio de dam-break, o el estudio de las olas generadas por el impacto de un solido deslizante (representado integrando la tecnica de Immersed Boundary con el presente metodo de single-phase) con un embalse de agua.Postprint (published version

DNS of multiphase flows: study of atomization and free-surface phenomena

The present thesis focuses on the numerical analysis of some diverse physical set-up that involve the interaction of two -or three immiscible and incompressible phases. The simulations are carried out by means of finite-volume algorithms developed on the in-house Computational Fluid Dynamics platform TermoFluids, developed by the Heat and Mass Transfer Technological Center (CTTC). They are intended to give detailed insights on the physics of the analyzed phenomena by carrying out Direct Numerical Simulations (DNS). In the context of multiphase flows, namely, Computational Multi-Fluid Dynamics (CMFD) field, DNS means that all the interfacial and turbulent scales of the phenomenon must be fully resolved. In the Introduction, a general overview of the engineering applications and the computational methods related to multiphase flows is proposed. The various types of physics analyzed in this work and the numerical approaches applied here to carry out efficient simulations are introduced. In Chapter 2, a low-dissipation convection scheme for the stable discretization of multiphase flow by means of interface-capturing schemes is analyzed. The hybrid form of the convective operator proposed incorporates localized low-dispersion characteristics to limit the growth of spurious flow solutions. Moreover, in comparison to pure-dissipative schemes, the discretization aims at minimizing the differences in kinetic energy preservation with respect to the continuous governing equations. This property plays a fundamental role in the case of flows presenting significant levels of turbulence. The simulation of a turbulent 2D coaxial jet with the low-dissipation convection scheme demonstrates its capability of solving correctly the two-phase turbulent problems. In Chapter 3, all the work carried out on the simulation of two-phase flow with the aid of Adaptive Mesh Refinement (AMR) strategies is described. The model is globally addressed at improving the representation of interfacial and turbulent scales in general multiphase flows. It is first applied to the simulation of simple multiphase phenomena, as 2D and 3D rising bubbles, to demonstrate the convergence of the method and the important computational savings in comparison to static mesh computations. However, its adoption becames essential in the simulation of instability and break-up phenomena, where the necessity of representing accurately the complex structures that appear at the interface, as ligaments and droplets, make the simulation particularly expensive in terms of computational cost. In Chapter 4, we analyze in detail the simulations of 3-D atomizing phenomena, including the coaxial jet case, characterized by the parallel injection of high speed liquid and gas fluxes, and the liquid spray case, characterized by the injection of a high speed liquid inside a still air chamber. In Chapter 5, an original single-phase scheme for the DNS of free-surface problems on 3-D unstructured meshes is presented. The scheme is based on a novel treatment of the interface for the deactivation of the light-phase, allowing an optimization of the classic two-phase model for the cases in which the influence of the lighter phase is negligible. Consequently, the model is particularly addressed at analyzing problems involving the movement of free-surfaces, as the evolution of waves on the sea, and their interaction with fixed and moving obstacles. Some practical cases of application are proposed, as the evaluation of stresses on an object due to the action of a dam-break event, and the interaction of linear waves with an oscillating water column device. In the same Chapter we describe the procedure to couple the single-phase model to the Immersed Boundary Method. The method is aimed at representing the interaction of a solid moving with prescribed velocity and the two-phase flow. The most significant example consists in the simulation of a sliding wedge into a liquid basin.Esta tesis se focaliza en la simulación numérica de algunos set-up físicos que involucran la interacción entre dos o tres fluidos incompresibles y immiscibles. Las simulaciones se realizan por medio de algoritmos de volúmenes-finitos desarrollados en la plataforma propia de Fluido-Dinámica Computacional (CFD) denominada TermoFluids, desarrollada en el Centro Tecnologico de Trasferencia de Calor (CTTC). Las simulaciones quieren estudiar en detalle la física de los fenómenos analizados, realizando su Simulación Numérica Directa (DNS). En el contexto de los flujos multifase, DNS significa que todas las escalas interfaciales y turbulentas del fenómeno han de ser totalmente resueltas. En la Introducción, se propone una panorámica general de las aplicaciones de ingeniería y de los métodos computacionales relacionados con flujos multifases. Se introducen los varios tipos de física analizados en este trabajo y las estrategias numéricas aplicadas aquí para efectuar su simulación de manera eficiente. En el Capitulo 2 se analiza un esquema convectivo de baja-disipación para la discretization de flujo multifase por medio de métodos de interface-capturing. La forma híbrida del operador convectivo propuesto incorpora la característica de una baja dispersión localizada, focalizada en limitar el crecimiento de soluciones numéricas espurias. Además, en comparación con métodos disipativos puros, la discretización apunta a minimizar las diferencias en la conservación de energía cinética en respeto a las ecuaciones continuas que gobiernan el flujo. Esta propiedad juega un papel fundamental en el caso de flujo caracterizado por un alto nivel de turbulencia. La simulación de un jet 2D coaxial turbulento con el método convectivo de baja disipación demuestra su capacidad de resolver correctamente un flujo de dos fases turbulentos. En el Capitulo 3 se reporta todo el trabajo realizado sobre la simulación de flujo multifase con el auxilio de técnicas de refinamiento adaptativo de malla (AMR). El modelo es globalmente dirigido a la mejora de la representación de las escalas turbulentas y interfaciales en flujos multifases en general. Se aplica inicialmente a la simulación de flujos sencillos, como unos casos de burbujas flotantes 2D y 3D, demostrando la convergencia del método y los importantes ahorros computacional en comparación con los cálculos de mallas estáticas. La adopción de la técnica se hace esencial en la simulación de fenómenos de inestabilidad y de ruptura, donde la necesidad de representar sacramentalmente las estructuras complejas que aparecen en la interfaz, como ligamentos o pequeñas gotas, hacen que la simulación sea particularmente pesada en términos de coste computacional. En el Capitulo 4 se reportan en detalle las simulaciones de fenómenos de atomización 3D. Esas incluyen el caso del jet coaxial, caracterizado por la inyección paralela de flujos de aire y liquido de altas velocidades, y el caso del spray liquido, que consiste en la inyección de un liquido dentro de una cámara de aire. En el Capitulo 5 se presenta un esquema de single-phase original, para el DNS de problemas de superficie libre en mallas 3D no-estructuradas. El esquema se basa en un nuevo tratamiento de la interfase para la desactivación de la fase ligera, permitiendo la optimización del solver clásico de dos fases para los casos en que la influencia de la fase mas ligera sea despreciable. En consecuencia, el modelo es particularmente indicado para la análisis de problemas que involucran el movimiento de superficies libres, como la evolución de olas en la superficie marina y su interacción con obstáculos fijos o muebles. Se proponen algunos casos prácticos de aplicación, como la evaluación de las fuerzas sobre un objeto debidos a un episodio de dam-break, o el estudio de las olas generadas por el impacto de un solido deslizante (representado integrando la tecnica de Immersed Boundary con el presente metodo de single-phase) con un embalse de agua

Numerical simulation of multiphase immiscible flow on unstructured meshes

The present thesis aims at developing a basis for the numerical simulation of multiphase flows of immiscible fluids. This approach, although limited by the computational power of the present computers, is potentially very important, since most of the physical phenomena of these flows often happen on space and time scales where experimental techniques are impossible to be utilized in practice. In particular, this research is focused on developing numerical discretizations suitable for three-dimensional (3-D) unstructured meshes. In detail, the first chapter delimits the considered multiphase flows to the case in which the components are immiscible fluids. In particular, the focus is placed on those cases where two or more continuous streams of different fluids are separated by interfaces, and hence, correspondingly named separated flows. Additionally, once the type of flow is determined, the chapter introduces the physical characteristics and the models available to predict its behavior, as well as the mathematical formulation that sustains the numerical techniques developed within this thesis. The second chapter introduces and analyzes a new geometrical Volume-of-Fluid (VOF) method for capturing interfaces on 3-D Cartesian and unstructured meshes. The method reconstructs interfaces as first- and second-order piecewise planar approximations (PLIC), and advects volumes in a single unsplit Lagrangian-Eulerian (LE) geometrical algorithm based on constructing flux polyhedrons by tracing back the Lagrangian trajectories of the cell-vertex velocities. In this way, the situations of overlapping between flux polyhedrons are minimized. Complementing the previous chapter, the third one proposes a parallelization strategy for the VOF method. The main obstacle is that the computing costs are concentrated in the interface between fluids. Consequently, if the interface is not homogeneously distributed, standard domain decomposition (DD) strategies lead to imbalanced workload distributions. Hence, the new strategy is based on a load balancing process complementary to the underlying domain decomposition. Its parallel efficiency has been analyzed using up to 1024 CPU-cores, and the results obtained show a gain with respect to the standard DD strategy up to 12x, depending on the size of the interface and the initial distribution. The fourth chapter describes the discretization of the single-phase Navier-Stokes equations to later extend it to the case of multiphase immiscible flow. One of the most important characteristics of the discretization schemes, aside from accuracy, is their capacity to discretely conserve kinetic energy, specially when solving turbulent flow. Hence, this chapter analyzes the accuracy and conservation properties of two particular collocated and staggered mesh schemes. The extension of the numerical schemes suitable for the single-phase Navier-Stokes equations to the case of multiphase immiscible flow is developed in the fifth chapter. Particularly, while the numerical techniques for the simulation of turbulent flow have evolved to discretely preserve mass, momentum and, specially, kinetic energy, the mesh schemes for the discretization of multiphase immiscible flow have evolved to improve their stability and robustness. Therefore, this chapter presents and analyzes two particular collocated and staggered mesh discretizations, able to simulate multiphase immiscible flow, which favor the discrete conservation of mass, momentum and kinetic energy. Finally, the sixth chapter numerically simulates the Richtmyer-Meshkov (RM) instability of two incompressible immiscible liquids. This chapter is a general assessment of the numerical methods developed along this thesis. In particular, the instability has been simulated by means of a VOF method and a staggered mesh scheme. The corresponding numerical results have shown the capacity of the discrete system to obtain accurate results for the RM instability.Aquesta tesi té com a objectiu desenvolupar una base per a la simulació numèrica de fluids multi-fase immiscibles. Aquesta estratègia, encara que limitada per la potència computacional dels computadors actuals, és potencialment molt important, ja que la majoria de la fenomenologia d'aquests fluids sovint passa en escales temporals i especials on les tècniques experimentals no poden ser utilitzades. En particular, aquest treball es centra en desenvolupar discretitzacions numèriques aptes per a malles no-estructurades en tres dimensions (3-D). En detall, el primer capítol delimita els casos multifásics considerats al cas en que els components són fluids immiscibles. En particular, la tesi es centra en aquells casos en que dos o més fluids diferents són separats per interfases, i per tant, corresponentment anomenats fluxos separats. A més a més, un cop el tipus de flux es determinat, el capítol introdueix les característiques físiques i els models disponibles per predir el seu comportament, així com també la formulació matemàtica i les tècniques numèriques desenvolupades en aquesta tesi. El segon capítol introdueix i analitza un nou mètode "Volume-of-Fluid" (VOF) apte per a capturar interfases en malles Cartesianes i no-estructurades 3-D. El mètode reconstrueix les interfases com aproximacions "piecewise planar approximations" (PLIC) de primer i segon ordre, i advecciona els volums amb un algoritme geomètric "unsplit Lagrangian-Eulerian" (LE) basat en construïr els poliedres a partir de les velocitats dels vèrtexs de les celdes. D'aquesta manera, les situacions de sobre-solapament entre poliedres són minimitzades. Complementant el capítol anterior, el tercer proposa una estratègia de paral·lelització pel mètode VOF. L'obstacle principal és que els costos computacionals estan concentrats en les celdes de l'interfase entre fluids. En conseqüència, si la interfase no està ben distribuïda, les estratègies de "domain decomposition" (DD) resulten en distribucions de càrrega desequilibrades. Per tant, la nova estratègia està basada en un procés de balanceig de càrrega complementària a la DD. La seva eficiència en paral·lel ha sigut analitzada utilitzant fins a 1024 CPU-cores, i els resultats obtinguts mostren uns guanys respecte l'estratègia DD de fins a 12x, depenent del tamany de la interfase i de la distribució inicial. El quart capítol descriu la discretització de les equacions de Navier-Stokes per a una sola fase, per després estendre-ho al cas multi-fase. Una de les característiques més importants dels esquemes de discretització, a part de la precisió, és la seva capacitat per conservar discretament l'energia cinètica, específicament en el cas de fluxos turbulents. Per tant, aquest capítol analitza la precisió i propietats de conservació de dos esquemes de malla diferents: "collocated" i "staggered". L'extensió dels esquemes de malla aptes per els casos de una sola fase als casos multi-fase es desenvolupa en el cinquè capítol. En particular, així com en el cas de la simulació de la turbulència les tècniques numèriques han evolucionat per a preservar discretament massa, moment i energia cinètica, els esquemes de malla per a la discretització de fluxos multi-fase han evolucionat per millorar la seva estabilitat i robustesa. Per lo tant, aquest capítol presenta i analitza dos discretitzacions de malla "collocated" i "staggered" particulars, aptes per simular fluxos multi-fase, que afavoreixen la conservació discreta de massa, moment i energia cinètica. Finalment, el capítol sis simula numèricament la inestabilitat de Richtmyer-Meshkov (RM) de dos fluids immiscibles i incompressibles. Aquest capítol es una prova general dels mètodes numèrics desenvolupats al llarg de la tesi. En particular, la inestabilitat ha sigut simulada mitjançant un mètode VOF i un esquema de malla "staggered". Els resultats numèrics corresponents han demostrat la capacitat del sistema discret en obtenir bons resultats per la inestabilitat RM

Coupling, Conservation, and Performance in Numerical Simulations

This thesis considers three aspects of the numerical simulations, which arecoupling, conservation, and performance. We conduct a project and addressone challenge from each of these aspects.We propose a novel penalty force to enforce contacts with accurate Coulombfriction. The force is compatible with fully-implicit time integration and theuse of optimization-based integration. In addition to processing collisionsbetween deformable objects, the force can be used to couple rigid bodies todeformable objects or the material point method. The force naturally leads tostable stacking without drift over time, even when solvers are not run toconvergence. The force leads to an asymmetrical system, and we provide apractical solution for handling these.Next we present a new technique for transferring momentum and velocity betweenparticles and MAC grids based on the Affine-Particle-In-Cell (APIC) frameworkpreviously developed for co-locatedgrids. We extend the original APIC paper and show thatthe proposed transfers preserve linear and angular momentum and also satisfyall of the original APIC properties.Early indications in the original APIC paper suggested that APIC might besuitable for simulating high Reynolds fluids due to favorable retention ofvortices, but these properties were not studied further. We use twodimensional Fourier analysis to investigate dissipation in the limit \dt=0.We investigate dissipation and vortex retention numerically to quantify theeffectiveness of APIC compared with other transfer algorithms.Finally we present an efficient solver for problems typically seen inmicrofluidic applications.Microfluidic ``lab on a chip'' devices are small devices that operate on smalllength scales on small volumes of fluid. Designs for microfluidic chips aregenerally composed of standardized and often repeated components connected bylong, thin, straight fluid channels. We propose a novel discretizationalgorithm for simulating the Stokes equations on geometry with these features,which produces sparse linear systems with many repeated matrix blocks. Thediscretization is formally third order accurate for velocity and second orderaccurate for pressure in the $L^\infty$ norm. We also propose a novel linearsystem solver based on cyclic reduction, reordered sparse Gaussian elimination,and operation caching that is designed to efficiently solve systems withrepeated matrix blocks

Parallel Processing of Eulerian-Lagrangian, Cell-based Adaptive Method for moving Boundary Problems.

In this study, issues and techniques related to the parallel processing of the Eulerian-Lagrangian method for multi-scale moving boundary computation are investigated. The scope of the study consists of the Eulerian approach for field equations, explicit interface-tracking, Lagrangian interface modification and reconstruction algorithms, and a cell-based unstructured adaptive mesh refinement (AMR) in a distributed-memory computation framework. We decomposed the Eulerian domain spatially along with AMR to balance the computational load of solving field equations, which is a primary cost of the entire solver. The Lagrangian domain is partitioned based on marker vicinities with respect to the Eulerian partitions to minimize inter-processor communication. Overall, the performance of an Eulerian task peaks at 10,000-20,000 cells per processor, and it is the upper bound of the performance of the Eulerian- Lagrangian method. Moreover, the load imbalance of the Lagrangian task is not as influential as the communication overhead of the Eulerian-Lagrangian tasks on the overall performance. To assess the parallel processing capabilities, a high Weber number drop collision is simulated. The high convective to viscous length scale ratios result in disparate length scale distributions; together with the moving and topologically irregular interfaces, the computational tasks require temporally and spatially resolved treatment adaptively. The techniques presented enable us to perform original studies to meet such computational requirements. Coalescence, stretch, and break-up of satellite droplets due xvii to the interfacial instability are observed in current study, and the history of interface evolution is in good agreement with the experimental data. The competing mechanisms of the primary and secondary droplet break up, along with the gas-liquid interfacial dynamics are systematically investigated. This study shows that Rayleigh-Taylor instability on the edge of an extruding sheet can be profound at the initial stage of collision, and Rayleigh-Plateau instability dominates the longitudinal disturbance on the fringe of the liquid sheet at a long time, which eventually results in primary breakups.PHDAerospace EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/99988/1/ckkuan_1.pd

Simulation of pore-scale flow using finite element-methods

I present a new finite element (FE) simulation method to simulate pore-scale flow. Within the pore-space, I solve a simplified form of the incompressible Navier-Stoke’s equation, yielding the velocity field in a two-step solution approach. First, Poisson’s equation is solved with homogeneous boundary conditions, and then the pore pressure is computed and the velocity field obtained for no slip conditions at the grain boundaries. From the computed velocity field I estimate the effective permeability of porous media samples characterized by thin section micrographs, micro-CT scans and synthetically generated grain packings. This two-step process is much simpler than solving the full Navier Stokes equation and therefore provides the opportunity to study pore geometries with hundreds of thousands of pores in a computationally more cost effective manner than solving the full Navier-Stoke’s equation. My numerical model is verified with an analytical solution and validated on samples whose permeabilities and porosities had been measured in laboratory experiments (Akanji and Matthai, 2010). Comparisons were also made with Stokes solver, published experimental, approximate and exact permeability data. Starting with a numerically constructed synthetic grain packings, I also investigated the extent to which the details of pore micro-structure affect the hydraulic permeability (Garcia et al., 2009). I then estimate the hydraulic anisotropy of unconsolidated granular packings. With the future aim to simulate multiphase flow within the pore-space, I also compute the radii and derive capillary pressure from the Young-Laplace equation (Akanji and Matthai,2010

Numerical modelling of additive manufacturing process for stainless steel tension testing samples

Nowadays additive manufacturing (AM) technologies including 3D printing grow rapidly and they are expected to replace conventional subtractive manufacturing technologies to some extents. During a selective laser melting (SLM) process as one of popular AM technologies for metals, large amount of heats is required to melt metal powders, and this leads to distortions and/or shrinkages of additively manufactured parts. It is useful to predict the 3D printed parts to control unwanted distortions and shrinkages before their 3D printing. This study develops a two-phase numerical modelling and simulation process of AM process for 17-4PH stainless steel and it considers the importance of post-processing and the need for calibration to achieve a high-quality printing at the end. By using this proposed AM modelling and simulation process, optimal process parameters, material properties, and topology can be obtained to ensure a part 3D printed successfully

Forward modelling 3-D geophysical electromagnetic field data with meshfree methods

Simulating geophysical electromagnetic (EM) data over real-life conductivity models requires numerical algorithms that can incorporate realistically complex geometry and topography. The most successful way to incorporate them is to use unstructured meshes in the discretization of an Earth model. Current mesh-based numerical methods that are capable of using such meshes have inherent drawbacks caused by generating 3-D unstructured meshes conforming to irregular geometries. Such a mesh generation process may become computationally expensive and unstable, and particularly so for EM inversion computations in which the forward modelling may be required many times. In this thesis I investigate the feasibility and applicability of radial basis function-based finite difference (RBF-FD), a meshfree method, in forward modelling 3-D EM data. In the meshfree method, the physical model is represented using only a set of unconnected points, effectively overcoming the issues related to the mesh generation. To improve numerical efficiency, unstructured point sets are used in the computation for the first time for EM problems. The computation is further accelerated by introducing a new type of radial basis function in the RBFFD method. The convergence and accuracy of the proposed RBF-FD method are demonstrated first via forward modelling gravity and gravity gradient data. The computational efficiency of the meshfree method is compared with that of using a more traditional finite element method. The meshfree method is then applied to forward model magnetotelluric data of which the effectiveness is demonstrated using three benchmark conductivity models from the literature. Faithful reproduction of the physics in the EM fields, e.g. discontinuous electric fields across the conductivity contrasts, is achieved by proposing a hybrid meshfree scheme which is a modification to standard meshfree algorithms. The hybrid method is also applied to simulate controlled-source EM data in the frame of both total-field and primary-secondary field approaches, in which the problems in dealing with singular source functions that cause singularities in the EM fields are addressed. For these two approaches, the accuracies of the proposed hybrid meshfree method in forward modelling the controlled-source EM data are demonstrated by using idealized 1-D layered models and a 3-D marine canonical disk model. The successful applications of the proposed meshfree method in modelling the above EM data suggest that the meshfree technique has the potential of becoming an important numerical method for simulating EM responses over complicated conductivity models

Local grid refinement for free-surface flow simulations

The principal goal of the current study is to explore and investigate the potential of local grid refinement for increasing the numerical efficiency of free-surface flow simulations in a practical context. In this thesis we propose a method for local grid refinement in the free-surface flow model ComFLOW, which is based on a finite-volume discretization of the (in)compressible Navier-Stokes equations. This numerical model finds its principal application area in the fields of marine, offshore and coastal engineering, with typical scenarios including the calculation of (wave) impact forces on ships or offshore structures and the simulation of violent physics such as liquid sloshing. In this study we aimed at the design of a compact and robust local refinement method that is applicable in a wide range of applications and does not conflict with existing and upcoming functionality. A locally refined Volume-of-Fluid method was presented for the advection of the free surface and special attention was paid to the discretization in the vicinity of cut-cell geometry. The ultimate goal of local grid refinement is to allow for more efficient grid design and reduced computational times, while maintaining a similar level of accuracy. The performance and applicability of the proposed method was assessed by means of several academic numerical test cases, such as flow around a cylinder, as well as various practical applications that locally demand high grid resolution, such as wave impact on a semi-submersible