Sensorless Control of Electric Motors with Kalman Filters: Applications to Robotic and Industrial Systems

The paper studies sensorless control for DC and induction motors, using Kalman Filtering techniques. First the case of a DC motor is considered and Kalman Filter-based control is implemented. Next the nonlinear model of a field-oriented induction motor is examined and the motor's angular velocity is estimated by an Extended Kalman Filter which processes measurements of the rotor's angle. Sensorless control of the induction motor is again implemented through feedback of the estimated state vector. Additionally, a state estimation-based control loop is implemented using the Unscented Kalman Filter. Moreover, state estimation-based control is developed for the induction motor model using a nonlinear flatness-based controller and the state estimation that is provided by the Extended Kalman Filter. Unlike field oriented control, in the latter approach there is no assumption about decoupling between the rotor speed dynamics and the magnetic flux dynamics. The efficiency of the Kalman Filter-based control schemes, for both the DC and induction motor models, is evaluated through simulation experiments

Industrial applications of the Kalman filter:a review

International audienc

Optimized Kalman filters for sensorless vector control induction motor drives

This paper presents the comparison between optimized unscented Kalman filter (UKF) and optimized extended Kalman filter (EKF) for sensorless direct field orientation control induction motor (DFOCIM) drive. The high performance of UKF and EKF depends on the accurate selection of state and noise covariance matrices. For this goal, multi objective function genetic algorithm is used to find the optimal values of state and noise covariance matrices. The main objectives of genetic algorithm to be minimized are the mean square errors (MSE) between actual and estimation of speed, current, and flux. Simulation results show the optimal state and noise covariance matrices can improve the estimation of speed, current, torque, and flux in sensorless DFOCIM drive. Furthermore, optimized UKF present higher performance of state estimation than optimized EKF under different motor operating conditions

Pulse-width modulation direct torque control induction motor drive with Kalman filter

The paper deals with application of Kalman filter in induction motor drive using pulse-width modulation direct torque control (PWM-DTC). In the first part, the conventional PWM-DTC drive is described and Kalman filter is utilized to filter components of stator current vector those are assumed to be disturbed by white noise. The second part contains simulation results that are obtained in different cases of load torque, process and measurement noise covariances. The integral time absolute error (ITAE) performance index, undershoot, ripple of important quantities are used to compare the conventional drive structure and proposed drive structure with Kalman filter. The simulation results confirm the expected dynamic response of the proposed structure

Machine Model Based Speed Estimation Schemes for Speed Encoderless Induction Motor Drives: a Survey

Speed Estimation without speed sensors is a complex phenomenon and is overly dependent on the machine parameters. It is all the more significant during low speed or near zero speed operation. There are several approaches to speed estimation of an induction motor. Eventually, they can be classified into two types, namely, estimation based on the machine model and estimation based on magnetic saliency and air gap space harmonics. This paper, through a brief literature survey, attempts to give an overview of the fundamentals and the current trends in various machine model based speed estimation techniques which have occupied and continue to occupy a great amount of research space

Introduction to State Estimation of High-Rate System Dynamics

Engineering systems experiencing high-rate dynamic events, including airbags, debris detection, and active blast protection systems, could benefit from real-time observability for enhanced performance. However, the task of high-rate state estimation is challenging, in particular for real-time applications where the rate of the observer’s convergence needs to be in the microsecond range. This paper identifies the challenges of state estimation of high-rate systems and discusses the fundamental characteristics of high-rate systems. A survey of applications and methods for estimators that have the potential to produce accurate estimations for a complex system experiencing highly dynamic events is presented. It is argued that adaptive observers are important to this research. In particular, adaptive data-driven observers are advantageous due to their adaptability and lack of dependence on the system model

Machine model based Speed Estimation Schemes for Speed Encoderless Induction Motor Drives: A Survey

Speed Estimation without speed sensors is a complex phenomenon and is overly dependent on the machine parameters. It is all the more significant during low speed or near zero speed operation. There are several approaches to speed estimation of an induction motor. Eventually, they can be classified into two types, namely, estimation based on the machine model and estimation based on magnetic saliency and air gap space harmonics. This paper, through a brief literature survey, attempts to give an overview of the fundamentals and the current trends in various machine model based speed estimation techniques which have occupied and continue to occupy a great amount of research space

Non-Linear Estimation using the Weighted Average Consensus-Based Unscented Filtering for Various Vehicles Dynamics towards Autonomous Sensorless Design

The concerns to autonomous vehicles have been becoming more intriguing in coping with the more environmentally dynamics non-linear systems under some constraints and disturbances. These vehicles connect not only to the self-instruments yet to the neighborhoods components, making the diverse interconnected communications which should be handled locally to ease the computation and to fasten the decision. To deal with those interconnected networks, the distributed estimation to reach the untouched states, pursuing sensorless design, is approached, initiated by the construction of the modified pseudo measurement which, due to approximation, led to the weighted average consensus calculation within unscented filtering along with the bounded estimation errors. Moreover, the tested vehicles are also associated to certain robust control scenarios subject to noise and disturbance with some stability analysis to ensure the usage of the proposed estimation algorithm. The numerical instances are presented along with the performances of the control and estimation method. The results affirms the effectiveness of the method with limited error deviation compared to the other centralized and distributed filtering. Beyond these, the further research would be the directed sensorless design and fault-tolerant learning control subject to faults to negate the failures.Comment: 13 pages, 33 figure

Low adhesion detection and identification in a railway vehicle system using traction motor behaviour

It is important to monitor the wheel-rail friction coefficient in railway vehicles to improve their traction and braking performance as well as to reduce the number of incidents caused by low friction. Model based fault detection and identification (FDI) methods, especially state observers have been commonly used in previous research to monitor the wheel-rail friction. However, the previous methods cannot provide an accurate value of the friction coefficient and few of them have been validated using experiments. A Kalman filter based estimator is proposed in this research project. The developed estimator uses signals from the traction motor and provides a new and more efficient approach to monitoring the condition of the wheel-rail contact condition. A 1/5 scaled test rig has been built to evaluate the developed method. This rig comprises 2 axle-hung induction motors driving both the wheelsets of the bogie through 2 pairs of spur gears. 2 DC generators are used to provide traction load to the rollers through timing pulleys. The motors are independently controlled by 2 inverters. Motor parameters such as voltage, current and speed are measured by the inverters. The speed of the wheel and roller and the output of the DC generator are measured by incremental encoders and Hall-effect current clamps. A LabVIEW code has been designed to process all the collected data and send control commands to the inverters. The communication between the PC and the inverters are realized using the Profibus (Process Field Bus) and the OPC (Object Linking and Embedding (OLE) for Process Control) protocol. 3 different estimators were first developed using computer simulations. Kalman filter and its two nonlinear developments: extended Kalman filter (EKF) and unscented Kalman filter (UKF) have been used in these 3 methods. The results show that the UKF based estimator can provide the best performance in this case. The requirement for measuring the roller speed and the traction load are also studied using the UKF. The results show that it is essential to measure the roller speed but the absence of the traction load measurement does not have significant impact on the estimation accuracy. A re-adhesion control algorithm, which reduces excessive creepage between the wheel and rail, is developed based on the UKF estimator. Accurate monitoring of the friction coefficient helps the traction motor work at its optimum point. As the largest creep force is generated, the braking and accelerating time and distance can be reduced to their minimum values. This controller can also avoid excessive creepage and hence potentially reduce the wear of the wheel and rail. The UKF based estimator development has been evaluated by experiments conducted on the roller rig. Three different friction conditions were tested: base condition without contamination, water contamination and oil contamination. The traction load was varied to cover a large range of creepage. The importance of measuring the roller speed and the traction load was also studied. The UKF based estimator was shown to provide reliable estimation in most of the tested conditions. The experiments also confirm that it is not necessary to measure the traction load and give good agreement with the simulation results. With both the simulation and experiment work, the UKF based estimator has shown its capability of monitoring the wheel-rail friction coefficient