Multi-criteria decision analysis to assess the environmental and economic performance of using recycled gypsum cement and recycled aggregate to produce concrete: the case of Catalonia (Spain)

The production of virgin raw materials used in construction and the generation of construction and demolition waste (CDW) are key environmental issues in the construction industry. Portland cement and concrete are used extensively in the construction sector. Processing of CDW to produce recycled gypsum cement and recycled aggregates (RA) and their use in the production of structural and non-structural concrete are one way of slowing natural resource depletion and reducing the amount of CDW landfilled. This study proposes the application of multi-criteria decision analysis (MCDA) to compare the production of “green” concretes made from recycled gypsum cement (RGC) and RA with the production of conventional concrete made from natural aggregate and ordinary Portland cement. The VIKOR MCDA method was employed to determine the best or a set of good alternative(s) for concrete production, considering environmental and economic criteria. The life cycle assessment method was used to select the environmental evaluation criteria, and the reference cost of producing concrete alternatives in Spain was used to determine economic criteria. The results of this study, in which environmental and economic criteria were considered of equal weight, or one of the two criteria was given greater weight, showed that the best option for structural and non-structural concrete was the use of RGC and RA. In both cases, the worst alternative was conventional concrete. In conclusion, we found that the use of RGC and RA in concrete production is positive because it replaces the original raw material, reduces the environmental impact, and lowers the economic costs.Postprint (published version

Application of Advanced Technologies for CO2 Capture from Industrial Sources

The great majority of the research on CO2 capture worldwide is today devoted to the integration of new technologies in power plants, which are responsible for about 80% of the worldwide CO2 emission from large stationary sources. The remaining 20% are emitted from industrial sources, mainly cement production plants (~7% of the total emission), refineries (~6%) and iron and steel industry (~5%). Despite their lower overall contribution, the CO2 concentration in flue gas and the average emission per source can be higher than in power plants. Therefore, application of CO2 capture processes on these sources can be more effective and can lead to competitive cost of the CO2 avoided with respect to power plants. Furthermore, industrial CO2 capture could be an important early-opportunity application, or a facilitate demonstration of capture technology at a relative small scale or in a side stream. This paper results from a collaborative activity carried out within the Joint Programme on Carbon Capture and Storage of the European Energy Research Alliance (EERA CCS-JP) and aims at investigating the potentiality of new CO2 technologies in the application on the major industrial emitters

Environmental, human health and socio-economic effects of cement powders: The multicriteria analysis as decisional methodology

The attention to sustainability-related issues has grown fast in recent decades. The experience gained with these themes reveals the importance of considering this topic in the construction industry, which represents an important sector throughout the world. This work consists on conducting a multicriteria analysis of four cement powders, with the objective of calculating and analysing the environmental, human health and socio-economic effects of their production processes. The economic, technical, environmental and safety performances of the examined powders result from official, both internal and public, documents prepared by the producers. The Analytic Hierarchy Process permitted to consider several indicators (i.e., environmental, human health related and socio-economic parameters) and to conduct comprehensive and unbiased analyses which gave the best, most sustainable cement powder. As assumed in this study, the contribution of each considered parameter to the overall sustainability has a different incidence, therefore the procedure could be used to support on-going sustainability efforts under different conditions. The results also prove that it is not appropriate to regard only one parameter to identify the ‘best’ cement powder, but several impact categories should be considered and analysed if there is an interest for pursuing different, often conflicting interests

A review of alternative approaches to the reduction of CO2 emissions associated with the manufacture of the binder phase in concrete

In this review we discuss a wide range of alternative approaches to the reduction of CO2 emissions associated with the manufacture of the binder phase in concrete. They are classified broadly as follows: (1) Use alternative fuels and/or alternative raw materials in the manufacture of Portland-based cements. (2) Replace Portland clinker with “low-carbon” supplementary cementitious materials (SCMs) in concrete. (3) Develop alternative low-carbon binders not based on Portland clinkers. The first approach mainly represents incremental improvements that can be achieved fairly easily and cheaply as long as suitable raw materials can be found. The second approach ranges from incremental improvements, if low levels of SCM substitution are used, all the way to major innovations for binders with very high Portland clinker replacement levels. The third approach is the most risky but also holds the greatest promise for truly significant CO2 reductions if it can be implemented on a large scale

The complex binder based on Portland cement andash-and-slag wastes from thermal power stations

Increase in the balance of boiler and furnace fuel of the energy sector of the Republic of Belarus the proportion of own energy resources (milling peat and wood chips) places priority on resolving the issues of utilization of ash-and-slag wastes and reducing the area of ash-and-slag disposal sites, which cause irreparable damage to the environment. A considerable amount of research has been devoted to the utilization of ash-and-slag wastes. There are more than 300 technologies of their recycling and use. Ash and slag wastes are used in the production of concrete, mortars, ceramics, heat and water insulating materials, road construction. The world experience shows the potential of 70-80% utilization of ash and slag, as, for example, in some European countries. However, the cost of the recycling of ash-and-slag wastes with the production and simultaneous neutralization of wastes can be higher than the cost of the production. One of the directions of the use of ash and slag wastes is the production on their basis of new types of complex binder that have increased strength and low prime cost. The replacement of a part of cement with active mineral additive allows to achieve significant saving of binder. The existing methods of the production of complex binders include the stages of joint or separate grinding of cement clinker and mineral additive with following mixing. Significant energy costs for grinding increase the cost of binder. In this regard, the development of the effective complex binder with the use of ash-and-slag wastes of the Belarussian state district power station in Orekhovsk using resource-saving technology is the actual research objective

Building stock dynamics and its impacts on materials and energy demand in China

China hosts a large amount of building stocks, which is nearly 50 billion square meters. Moreover, annual new construction is growing fast, representing half of the world's total. The trend is expected to continue through the year 2050. Impressive demand for new residential and commercial construction, relative shorter average building lifetime, and higher material intensities have driven massive domestic production of energy intensive building materials such as cement and steel. This paper developed a bottom-up building stock turnover model to project the growths, retrofits and retirements of China's residential and commercial building floor space from 2010 to 2050. It also applied typical material intensities and energy intensities to estimate building materials demand and energy consumed to produce these building materials. By conducting scenario analyses of building lifetime, it identified significant potentials of building materials and energy demand conservation. This study underscored the importance of addressing building material efficiency, improving building lifetime and quality, and promoting compact urban development to reduce energy and environment consequences in China

Treatment of end-of-life concrete in an innovative heating-air classification system for circular cement-based products

A stronger commitment towards Green Building and circular economy, in response to environmental concerns and economic trends, is evident in modern industrial cement and concrete production processes. The critical demand for an overall reduction in the environmental impact of the construction sector can be met through the consumption of high-grade supplementary raw materials. Advanced solutions are under development in current research activities that will be capable of up-cycling larger quantities of valuable raw materials from the fine fractions of End-of-Life (EoL) concrete waste. New technology, in particular the Heating-Air classification System (HAS), simultaneously applies a combination of heating and separation processes within a fluidized bed-like chamber under controlled temperatures (±600 °C) and treatment times (25–40 s). In that process, moisture and contaminants are removed from the EoL fine concrete aggregates (0–4 mm), yielding improved fine fractions, and ultrafine recycled concrete particles (<0.125 mm), consisting mainly of hydrated cement, thereby adding value to finer EoL concrete fractions. In this study, two types of ultrafine recycled concrete (either siliceous or limestone EoL concrete waste) are treated in a pilot HAS technology for their conversion into Supplementary Cementitious Material (SCM). The physico-chemical effect of the ultrafine recycled concrete particles and their potential use as SCM in new cement-based products is assessed by employing substitutions of up to 10% of the conventional binder. The environmental viability of their use as SCM is then evaluated in a Life Cycle Assessment (LCA). The results demonstrated accelerated hydration kinetics of the mortars that incorporated these SCMs at early ages and higher mechanical strengths at all curing ages. Optimal substitutions were established at 5%. The results suggested that the overall environmental impact could be reduced by up to 5% when employing the ultrafine recycled concrete particles as SCM in circular cement-based products, reducing greenhouse gas emissions by as much as 41 kg CO2 eq./ton of cement (i.e. 80 million tons CO2 eq./year). Finally, the environmental impacts were reduced even further by running the HAS on biofuel rather than fossil fuel.The authors of the present paper, prepared in the framework ofthe Project VEEP "Cost-Effective Recycling of C&DW in High AddedValue Energy Efficient Prefabricated Concrete Components forMassive Retrofitting of our Built Environment", wish to acknowl-edge the European Commission for its support. This project hasreceived funding from the European Union’s Horizon 2020 researchand innovation programme under grant agreement No 723582.This paper reflects only the author’s view and the European Com-mission is not responsible for any use that may be made of theinformation it contains.The authors are also grateful to the Spanish Ministry of Science,Innovation and Universities (MICIU) and the European RegionalDevelopment Fund (FEDER) for funding this line of research(RTI2018-097074-B-C21)

The Calcium-Looping (CaCO3/CaO) Process for Thermochemical Energy Storage in Concentrating Solar Power Plants

Articulo aceptado por la revista. * No publicado aún [28-06-2019]Energy storage based on thermochemical systems is gaining momentum as potential alternative to molten salts in Concentrating Solar Power (CSP) plants. This work is a detailed review about the promising integration of a CaCO3/CaO based system, the so-called Calcium-Looping (CaL) process, in CSP plants with tower technology. The CaL process relies on low cost, widely available and non-toxic natural materials (such as limestone or dolomite), which are necessary conditions for the commercial expansion of any energy storage technology at large scale. A comprehensive analysis of the advantages and challenges to be faced for the process to reach a commercial scale is carried out. The review includes a deep overview of reaction mechanisms and process integration schemes proposed in the recent literature. Enhancing the multicycle CaO conversion is a major challenge of the CaL process. Many lab-scale analyses carried out show that residual effective CaO conversion is highly dependent on the process conditions and CaO precursors used, reaching values as different as 0.07-0.82. The selection of the optimal operating conditions must be based on materials, process integration, technology and economics aspects. Global plant efficiencies over 45% (without considering solar-side losses) show the interest of the technology. Furthermore, the technological maturity and potential of the process is assessed. The direction towards which future works should be headed is discussed.Ministerio de Economia y Competitividad CTQ2014-52763-C2, CTQ2017- 83602-C2 (-1-R and -2-R)Unión Europea Horizon 2020 Grant agreement No 727348, project SOCRATCES

UK-China collaborative study on low carbon technology transfer: final report

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