Development of a manufacturability analysis system for reinforced plastics components.

This thesis describes the research and development of a systematic and consistent methodology to perform manufacturability analysis of Reinforced Plastic Parts (RPP). The proposed methodology evaluates the part model in the early stages of the product development process considering the capabilities and constraints of available manufacturing processes, materials and tooling required in standard RPP production. Critical Manufacturing Part Features (CMPF) are identified and the relationship between the model's geometrical information, the expert's geometric reasoning, and the knowledge about the involved manufacturing processes are clarified and set together in an efficient feature-rule-based manufacturability analysis system. The prototype system named 'FEBAMAPP', combines solid modelling (SM), automatic feature recognition (AFR), object oriented programming (OOP), and a rule-based system (RBS) in order to assess the manufacturability of the proposed design. The novelty of this research is based in the use of a Face Vector (FVector) concept to transform geometrical and topological information of the solid model into a suitable input data to be used in the Neural Network Feature Recognition System. Further novelty arises from the fact that this is the first attempt to use neural networks in the recognition of 3-D features in hollow parts including the presence of fillets along the edges of the part. The manufacturability evaluation can be performed considering different combinations of materials along with different manufacturing processes giving the designer the opportunity of selecting an appropriate combination for any specific application. Promising results have been obtained during the test of the system, where 100 % recognition of trained features with 90% confidence has been achieved. Also, good results have been obtained in the recognition of non-trained features such as the Cross-Slot feature, which is recognised as a Slot feature. After automatic feature recognition, Manufacturability Analysis is focused on internal and external characteristics of the model's features, where potential manufacturing difficulties are identified and feedback in terms of design suggestions is then used to advise the design process and improve the overall manufacturability of the part. This manufacturability evaluation in terms of internal and external characteristics of the features has proved to be efficient in detecting detailed design errors that can be costly in further manufacturing stages in the product development process

Development of a manufacturing feature-based design system

Traditional CAD systems are based on the serial approach of the product development cycle: the design process is not integrated with other activities and thus it can not provide information for subsequent phases of product development. In order to eliminate this problem, many modern CAD systems allow the composition of designs from building blocks of higher level of abstraction called features. Although features used in current systems tend to be named after manufacturing processes, they do not, in reality, provide valuable manufacturing data. Apart from the obvious disadvantage that process engineers need to re-evaluate the design and capture the intent of the designer, this approach also prohibits early detection of possible manufacturing problems. This research attempts to bring the design and manufacturing phases together by implementing manufacturing features. A design is composed entirely in a bottom-up manner using manufacturable entities in the same way as they would be produced during the manufacturing phase. Each feature consists of parameterised geometry, manufacturing information (including machine tool, cutting tools, cutting conditions, fixtures, and relative cost information), design limitations, functionality rules, and design-for-manufacture rules. The designer selects features from a hierarchical feature library. Upon insertion of a feature, the system ensures that no functionality or manufacturing rules are violated. If a feature is modified, the system validates the feature by making sure that it remains consistent with its original functionality and design-for-manufacture rules are re-applied. The system also allows analysis of designs, from a manufacturing point of view, that were not composed using features. In order to reduce the complexity of the system, design functionality and design-for manufacture rules are organised into a hierarchical system and are pointed to the appropriate entries of the feature hierarchy. The system makes it possible to avoid costly designs by eliminating possible manufacturing problems early in the product development cycle. It also makes computer-aided process planning feasible. The system is developed as an extension of a commercially available CAD/CAM system (Pro/Engineer), and at its current stage only deals with machining features. However, using the same principles, it can be expanded to cover other kinds of manufacturing processes

English for Study and Work: Coursebook in 4 books. Book 2 Obtaining and Processing Information for Specific Purposes

Подано всі види діяльності студентів з вивчення англійської мови, спрямовані на розвиток мовної поведінки, необхідної для ефективного спілкування в академічному та професійному середовищах. Містить завдання і вправи, типові для різноманітних академічних та професійних сфер і ситуацій. Структура організації змісту – модульна, охоплює мовні знання і мовленнєві вміння залежно від мовної поведінки. Даний модуль має на меті розвиток у студентів стратегій, умінь, навичок читання, пошуку та вилучення професійно-орієнтованої інформації, необхідної для ефективної професійної діяльності і навчання. Містить завдання і вправи, типові для академічних та професійних сфер, пов’язаних з гірництвом і розробкою родовищ корисних копалин. Зразки текстів – автентичні, різножанрові, взяті з реального життя, містять цікаву й актуальну інформацію про особливості видобутку мінеральних ресурсів в провідних країнах світу, сучасний підхід до розробки родовищ тощо. Ресурси для самостійної роботи (Частина ІІ) містять завдання та вправи для розширення словникового запасу та розвитку знань найуживанішої термінології з гірництва, що спрямовано на організацію самостійної роботи з розвитку мовленнєвих умінь, знань про корисні копалини, методи їх видобутку. За допомогою засобів діагностики студенти можуть самостійно перевірити засвоєння навчального матеріалу й оцінити свої досягнення. Призначений для студентів вищих навчальних закладів, зокрема технічних університетів. Може використовуватися для самостійного вивчення англійської мови викладачами, фахівцями і науковцями різних галузей

Development of an on-board compressed gas storage system for hydrogen powered vehicle applications

The hydrogen economy envisioned in the future requires safe and efficient means of storing hydrogen fuel for either use on-board vehicles, delivery on mobile transportation systems or high-volume storage in stationary systems. Leading edge technologies are currently under development for storing hydrogen safely and efficiently on-board vehicles in the form of either compressed gas (CGH2), cryogenic liquid (LH2), or solid matter (SSH2). The main emphasis of this work is placed on the high pressure storing of gaseous hydrogen on-board vehicles.;As a result of its very low density, hydrogen gas has to be stored under very high pressure, ranging from 35 to 70 MPa for current systems, in order to achieve practical levels of energy density in terms of the amount of energy that can be stored in a tank of a given volume. The optimal design configuration of such high pressure storage tanks includes an inner liner used as a gas permeation barrier, geometrically optimized domes, inlet/outlet valves with minimum stress concentrations, and directionally tailored exterior reinforcement for high strength and stiffness. Filament winding of pressure vessels made of fiber composite materials is the most efficient manufacturing method for such high pressure hydrogen storage tanks. The complexity of the filament winding process in the dome region is characterized by continually changing the fiber orientation angle and the local thickness of the wall.;The research conducted for this dissertation reveals that the continuously changing angle orientation and local laminate thickness in the dome regions can be modeled by a unique approach that utilizes suitable transformations of the macromechanical composite properties and the local coordinate system. Accurate representation of the exterior reinforcement allows for detailed analysis of the dome structure as well as the nozzle/valve connection. A metallic insert is utilized to connect the dome structure to the valve system. A comparative study between different insert geometries and locations in the dome has been performed. It shows that an insert extending through the dome geometry increases the resulting stress at the cylinder-dome juncture. The most effective design approach entails an insert to the boss region

Designing for rapid manufacture

Thesis (M. Tech.) -- Central University of Technology, Free State, 2008As the tendency to use sol id freeform fabrication (SFF) technology for the manufacture of end use parts grew, so too did the need for a set of general guidelines that would aid designers with designs aimed specifically for rapid manufacture. Unfortunately, the revolutionary additive nature of SFF technology left certain fundamental principles of conventional design for manufacture and assembly outdated. This implied that whole chapters of theoretical work that had previously been done in this field had to be revised before it could be applied to rapid manufacturing. Furthermore, this additive nature of SFF technology seeded a series of new possibilities and new advantages that could be exploited in the manufacturing domain, and as a result drove design for rapid manufacturing principles even further apart from conventional design for manufacture and assembly philosophy. In this study the impact that rapid manufacture had on the conventional product development process and conventional design for manufacture and assembly guidelines were investigated. This investigation brought to light the inherent strengths and weaknesses of SFF, as well as the design for manufacture and assembly guidelines that became invalid, and consequently lead directly to the characterization of a set of design for rapid manufacture guidelines

3-D inelastic analysis methods for hot section components. Volume 2: Advanced special functions models

This Annual Status Report presents the results of work performed during the third year of the 3-D Inelastic Analysis Methods for Hot Sections Components program (NASA Contract NAS3-23697). The objective of the program is to produce a series of computer codes that permit more accurate and efficient three-dimensional analyses of selected hot section components, i.e., combustor liners, turbine blades, and turbine vanes. The computer codes embody a progression of mathematical models and are streamlined to take advantage of geometrical features, loading conditions, and forms of material response that distinguish each group of selected components

Generative retrieval-augmented ontologic graph and multi-agent strategies for interpretive large language model-based materials design

Transformer neural networks show promising capabilities, in particular for uses in materials analysis, design and manufacturing, including their capacity to work effectively with both human language, symbols, code, and numerical data. Here we explore the use of large language models (LLMs) as a tool that can support engineering analysis of materials, applied to retrieving key information about subject areas, developing research hypotheses, discovery of mechanistic relationships across disparate areas of knowledge, and writing and executing simulation codes for active knowledge generation based on physical ground truths. When used as sets of AI agents with specific features, capabilities, and instructions, LLMs can provide powerful problem solution strategies for applications in analysis and design problems. Our experiments focus on using a fine-tuned model, MechGPT, developed based on training data in the mechanics of materials domain. We first affirm how finetuning endows LLMs with reasonable understanding of domain knowledge. However, when queried outside the context of learned matter, LLMs can have difficulty to recall correct information. We show how this can be addressed using retrieval-augmented Ontological Knowledge Graph strategies that discern how the model understands what concepts are important and how they are related. Illustrated for a use case of relating distinct areas of knowledge - here, music and proteins - such strategies can also provide an interpretable graph structure with rich information at the node, edge and subgraph level. We discuss nonlinear sampling strategies and agent-based modeling applied to complex question answering, code generation and execution in the context of automated force field development from actively learned Density Functional Theory (DFT) modeling, and data analysis

Prospects for viruses infecting eukaryotic microalgae in biotechnology

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