Single-carrier phase-disposition PWM techniques for multiple interleaved voltage-source converter legs

Interleaved converter legs are typically modulated with individual carriers per leg and phase-shifted PWM (PS-PWM) as it facilitates current balancing amongst the legs. Phase-disposition PWM (PD-PWM), despite the better harmonic performance, cannot be directly used due to the resulting current imbalance that may damage the converter. This paper addresses the current sharing issue and proposes a single-carrier PD-PWM technique for multiple leg two-level converters based on a hierarchy scheme derived from current sorting algorithms. An extension of the proposed algorithm through a switching state feedback loop, limiting the average switching frequency, is also developed. In both cases, the load current is shared amongst the legs and the high-quality of the output voltages and currents is maintained while the circulating currents amongst the converter legs are kept to a minimum. Simulation results demonstrate the method for multiple interleaved legs as well as its current sharing capabilities for high-power applications. Experimental results from a low-power laboratory prototype validate the operation of the proposed approach.Peer ReviewedPostprint (published version

DC/DC converters for high voltage direct current transmission

High Voltage Direct Current (HVDC) transmission has to date mostly been used for point-to-point projects, with only a few select projects being designed from the outset to incorporate multiple terminals. Any future HVDC network is therefore likely to evolve out of this pool of HVDC connections. As technology improves, the voltage rating, at the point of commission, of the these connections increases. Interconnection therefore requires the DC equivalent of the transformer, to bridge the voltage levels and create a multi-terminal network. This thesis investigates new potential DC/DC converter topologies, which may be used for a range of HVDC applications. Simple interconnections of new and legacy HVDC links is unlikely to require a large voltage-step, but will be required to transfer a large amount of power. As the HVDC network develops it may become feasible for wind-farms and load-centres to directly connect to the DC network, rather than requiring new and dedicated links. Such a connection is called an HVDC tap and is typically rated at only a small fraction of the link's peak capacity (around 10\%). Such taps would connect a distribution voltage level to the HVDC network. DC/DC converters suitable for large-step ratios (>5:1) may find their application here. In this work DC/DC converters for both small and large step-ratios are investigated. Two approaches are taken to design such converters: first, an approach utilising existing converter topologies is investigated. As each project comes with a huge price-tag, their reliability is paramount. Naturally, technology that has already proven itself in the field can be modified more readily and quickly for deployment. Using two modular multilevel converters in a front-to-front arrangement has been found to work efficiently for large power transfers and low step-ratios. Such a system can be operated at higher than 50 Hz frequencies to reduce the volume of a number of passive components, making the set-up suitable for compact off-shore applications. This does however incur a significant penalty in losses reducing the overall converter efficiency. In the second approach DC/DC converter designs are presented, that are more experimental and would require significantly more development work before deployment. Such designs do not look to adapt existing converter topologies but rather are designed from scratch, purely for DC/DC applications. An evolution of the front-to-front arrangement is investigated in further detail. This circuit utilises medium frequency (>50 Hz) square current and voltage waveforms. The DC/DC step-ratio is achieved through a combination of the stacks of cells and a transformer. This split approach allows for high-step ratios to be achieved at similar system efficiencies as for the front-to-front arrangement. The topology has been found to be much more suitable for higher than 50 Hz operation from a losses perspective, allowing for a compact and efficient design.Open Acces

Switched capacitor converters:a new approach for high power applications

High-power, high-voltage and high voltage-conversion ratio DC-DC converters are an enabling technology for offshore DC grids of the future. These converters are required to interface between offshore wind farms and an offshore DC grid and a key design issue is the size and weight of the converter, which significantly impacts the cost of the associated off-shore platform. In addition to this application, some rural communities, particularly in Canada, Australia and South Africa,which are located far away from the electrical power generators, can take the advantages of this technology by tapping into existing HVDC transmission line using a high voltage-conversion ratio DC-DC converter. The work described in this thesis is an investigation as to how such DC-DC converters may be realised for these applications. First a review of existing DC-DC converters was carried out to assess their suitability for the target applications. A classification of DC-DC converters into Direct and Indirect converters was proposed in this work based on the manner in which the energy is transferred from the input to the output terminal of the converter. Direct DC-DC converters, particularly Switched Capacitor(SC) converters are more promising for high-voltage, high-power and high voltage-conversion ratio applications, since the converter can interface between the low-voltage and the high-voltage terminals using low-voltage and low-power power electronic modules. Existing SC topologies were examined to identify the most promising candidate circuits for the target applications. Four SC synthesis techniques were proposed in order to derive new SC circuits from existing topologies. A new 2-Leg Ladder, modular 2-Leg Ladder and bi-pole 2-Leg Ladder were devised, which had significant benefits in terms of size and weight when compared with existing circuits. A scaled power 1 kW converter was built in the laboratory in order to validate the analysis and compare the performance of the new 2-Leg ladder circuit against a conventional Ladder circuit, where it was shown that the new circuit had higher efficiency, smaller size and lower output voltage ripple than the Ladder converter

Soft-Switched Step-Up Medium Voltage Power Converters

With a ten-year average annual growth rate of 19 percent, wind energy has been the largest source of new electricity generation for the past decade. Typically, an offshore wind farm has a medium voltage ac (MVac) grid that collects power from individual wind turbines. Since the output voltage of a wind turbine is too low (i.e., typically 400 690 V) to be connected to the MVac grid (i.e., 20 40 kV), a heavy line-frequency transformer is used to step up the individual turbines output voltage to the MV level. To eliminate the need for bulky MVac transformers, researchers are gravitating towards the idea of replacing the MVac grid with a medium voltage dc (MVdc) grid, so that MV step-up transformers are replaced by MV step-up power electronic converters that operate at the medium frequency range with much lower size and weight. This dissertation proposes a class of modular step-up transformerless MV SiC-based power converters with soft-switching capability for wind energy conversion systems with MVdc grid. This dissertation consists of two parts: the first part focuses on the development of two novel groups of step-up isolated dc-dc MV converters that utilize various step-up resonant circuits and soft-switched high voltage gain rectifier modules. An integrated magnetic design approach is also presented to combine several magnetic components together in the modular high voltage gain rectifiers. The second part of this dissertation focuses on the development of several three-phase ac-dc step-up converters with integrated active power factor correction. In particular, a bridgeless input ac-dc rectifier is also proposed to combine with the devised step-up transformerless dc-dc converters (presented in the first part) to form the three-phase soft-switched ac-dc step-up voltage conversion unit. In each of the presented modular step-up converter configurations, variable frequency control is used to regulate the output dc voltage of each converter module. The operating principles and characteristics of each presented converter are provided in detail. The feasibility and performance of all the power converter concepts presented in this dissertation are verified through simulation results on megawatts (MW) design examples, as well as experimental results on SiC-based laboratory-scale proof-of-concept prototypes

Soft-Switched Step-Up Medium Voltage Power Converters

With a ten-year average annual growth rate of 19 percent, wind energy has been the largest source of new electricity generation for the past decade. Typically, an offshore wind farm has a medium voltage ac (MVac) grid that collects power from individual wind turbines. Since the output voltage of a wind turbine is too low (i.e., typically 400 690 V) to be connected to the MVac grid (i.e., 20 40 kV), a heavy line-frequency transformer is used to step up the individual turbines output voltage to the MV level. To eliminate the need for bulky MVac transformers, researchers are gravitating towards the idea of replacing the MVac grid with a medium voltage dc (MVdc) grid, so that MV step-up transformers are replaced by MV step-up power electronic converters that operate at the medium frequency range with much lower size and weight. This dissertation proposes a class of modular step-up transformerless MV SiC-based power converters with soft-switching capability for wind energy conversion systems with MVdc grid. This dissertation consists of two parts: the first part focuses on the development of two novel groups of step-up isolated dc-dc MV converters that utilize various step-up resonant circuits and soft-switched high voltage gain rectifier modules. An integrated magnetic design approach is also presented to combine several magnetic components together in the modular high voltage gain rectifiers. The second part of this dissertation focuses on the development of several three-phase ac-dc step-up converters with integrated active power factor correction. In particular, a bridgeless input ac-dc rectifier is also proposed to combine with the devised step-up transformerless dc-dc converters (presented in the first part) to form the three-phase soft-switched ac-dc step-up voltage conversion unit. In each of the presented modular step-up converter configurations, variable frequency control is used to regulate the output dc voltage of each converter module. The operating principles and characteristics of each presented converter are provided in detail. The feasibility and performance of all the power converter concepts presented in this dissertation are verified through simulation results on megawatts (MW) design examples, as well as experimental results on SiC-based laboratory-scale proof-of-concept prototypes

Soft-Switched Step-Up Medium Voltage Power Converters

With a ten-year average annual growth rate of 19 percent, wind energy has been the largest source of new electricity generation for the past decade. Typically, an offshore wind farm has a medium voltage ac (MVac) grid that collects power from individual wind turbines. Since the output voltage of a wind turbine is too low (i.e., typically 400 690 V) to be connected to the MVac grid (i.e., 20 40 kV), a heavy line-frequency transformer is used to step up the individual turbines output voltage to the MV level. To eliminate the need for bulky MVac transformers, researchers are gravitating towards the idea of replacing the MVac grid with a medium voltage dc (MVdc) grid, so that MV step-up transformers are replaced by MV step-up power electronic converters that operate at the medium frequency range with much lower size and weight. This dissertation proposes a class of modular step-up transformerless MV SiC-based power converters with soft-switching capability for wind energy conversion systems with MVdc grid. This dissertation consists of two parts: the first part focuses on the development of two novel groups of step-up isolated dc-dc MV converters that utilize various step-up resonant circuits and soft-switched high voltage gain rectifier modules. An integrated magnetic design approach is also presented to combine several magnetic components together in the modular high voltage gain rectifiers. The second part of this dissertation focuses on the development of several three-phase ac-dc step-up converters with integrated active power factor correction. In particular, a bridgeless input ac-dc rectifier is also proposed to combine with the devised step-up transformerless dc-dc converters (presented in the first part) to form the three-phase soft-switched ac-dc step-up voltage conversion unit. In each of the presented modular step-up converter configurations, variable frequency control is used to regulate the output dc voltage of each converter module. The operating principles and characteristics of each presented converter are provided in detail. The feasibility and performance of all the power converter concepts presented in this dissertation are verified through simulation results on megawatts (MW) design examples, as well as experimental results on SiC-based laboratory-scale proof-of-concept prototypes

Efficient, High Power Density, Modular Wide Band-gap Based Converters for Medium Voltage Application

Recent advances in semiconductor technology have accelerated developments in medium-voltage direct-current (MVDC) power system transmission and distribution. A DC-DC converter is widely considered to be the most important technology for future DC networks. Wide band-gap (WBG) power devices (i.e. Silicon Carbide (SiC) and Gallium Nitride (GaN) devices) have paved the way for improving the efficiency and power density of power converters by means of higher switching frequencies with lower conduction and switching losses compared to their Silicon (Si) counterparts. However, due to rapid variation of the voltage and current, di/dt and dv/dt, to fully utilize the advantages of the Wide-bandgap semiconductors, more focus is needed to design the printed circuit boards (PCB) in terms of minimizing the parasitic components, which impacts efficiency. The aim of this dissertation is to study the technical challenges associated with the implementation of WBG devices and propose different power converter topologies for MVDC applications. Ship power system with MVDC distribution is attracting widespread interest due to higher reliability and reduced fuel consumption. Also, since the charging time is a barrier for adopting the electric vehicles, increasing the voltage level of the dc bus to achieve the fast charging is considered to be the most important solution to address this concern. Moreover, raising the voltage level reduces the size and cost of cables in the car. Employing MVDC system in the power grid offers secure, flexible and efficient power flow. It is shown that to reach optimal performance in terms of low package inductance and high slew rate of switches, designing a PCB with low common source inductance, power loop inductance, and gate-driver loop are essential. Compared with traditional power converters, the proposed circuits can reduce the voltage stress on switches and diodes, as well as the input current ripple. A lower voltage stress allows the designer to employ the switches and diodes with lower on-resistance RDS(ON) and forward voltage drop, respectively. Consequently, more efficient power conversion system can be achieved. Moreover, the proposed converters offer a high voltage gain that helps the power switches with smaller duty-cycle, which leads to lower current and voltage stress across them. To verify the proposed concept and prove the correctness of the theoretical analysis, the laboratory prototype of the converters using WBG devices were implemented. The proposed converters can provide energy conversion with an efficiency of 97% feeding the nominal load, which is 2% more than the efficiency of the-state-of-the-art converters. Besides the efficiency, shrinking the current ripple leads to 50% size reduction of the input filter inductors

Design Techniques of Highly Integrated Hybrid-Switched-Capacitor-Resonant Power Converters for LED Lighting Applications

The Light-emitting diodes (LEDs) are rapidly emerging as the dominant light source given their high luminous efficacy, long lift span, and thanks to the newly enacted efficiency standards in favor of the more environmentally-friendly LED technology. The LED lighting market is expected to reach USD 105.66 billion by 2025. As such, the lighting industry requires LED drivers, which essentially are power converters, with high efficiency, wide input/output range, low cost, small form factor, and great performance in power factor, and luminance flicker. These requirements raise new challenges beyond the traditional power converter topologies. On the other hand, the development and improvement of new device technologies such as printed thin-film capacitors and integrated high voltage/power devices opens up many new opportunities for mitigating such challenges using innovative circuit design techniques and solutions. Almost all electric products needs certain power delivery, regulation or conversion circuits to meet the optimized operation conditions. Designing a high performance power converter is a real challenge given the market’s increasing requirements on energy efficiency, size, cost, form factor, EMI performance, human health impact, and so on. The design of a LED driver system covers from high voltage AC/DC and DC/DC power converters, to high frequency low voltage digital controllers, to power factor correction (PFC) and EMI filtering techniques, and to safety solutions such as galvanic isolation. In this thesis, we study design challenges and present corresponding solutions to realize highly integrated and high performance LED drivers combining switched-capacitor and resonant converters, applying re-configurable multi-level circuit topology, utilizing sigma delta modulation, and exploring capacitive galvanic isolation. A hybrid switched-capacitor-resonant (HSCR) LED driver based on a stackable switched-capacitor (SC) converter IC rated for 15 to 20 W applications. Bulky transformers have been replaced with a SC ladder to perform high-efficiency voltage step-down conversion; an L-C resonant output network provides almost lossless current regulation and demonstrates the potential of capacitive galvanic isolation. The integrated SC modules can be stacked in the voltage domain to handle a large range of input voltage ranges that largely exceed the voltage limitation of the medium-voltage-rated 120 V silicon technology. The LED driver demonstrates > 91% efficiency over a rectified input DC voltage range from 160 VDC to 180 VDC with two stacked ICs; using a stack of four ICs > 89.6% efficiency is demonstrated over an input range from 320 VDC to 360 VDC . The LED driver can dim its output power to around 10% of the rated power while maintaining >70% efficiency with a PWM controlled clock gating circuit. Next, the design of AC main rectifier and inverter front end with sigma delta modulation is described. The proposed circuits features a pair of sigma delta controlled multilevel converters. The first is a multilevel rectifier responsible for PFC and dimming. The second is a bidirectional multilevel inverter used to cancel AC power ripple from the DC bus. The system also contains an output stage that powers the LEDs with DC and provides for galvanic isolation. Its functional performance indicates that integrated multilevel converters are a viable topology for lighting and other similar applications