4,411 research outputs found

    Parameter identification of a mechanical ductile damage using Artificial Neural Networks in sheet metal forming.

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    In this paper, we report on the developed and used of finite element methods, have been developed and used for sheet forming simulations since the 1970s, and have immensely contributed to ensure the success of concurrent design in the manufacturing process of sheets metal. During the forming operation, the Gurson–Tvergaard–Needleman (GTN) model was often employed to evaluate the ductile damage and fracture phenomena. GTN represents one of the most widely used ductile damage model. In this investigation, many experimental tests and finite element model computation are performed to predict the damage evolution in notched tensile specimen of sheet metal using the GTN model. The parameters in the GTN model are calibrated using an Artificial Neural Networks system and the results of the tensile test. In the experimental part, we used an optical measurement instruments in two phases: firstly during the tensile test, a digital image correlation method is applied to determinate the full-field displacements in the specimen surface. Secondly a profile projector is employed to evaluate the localization of deformation (formation of shear band) just before the specimen’s fracture. In the validation parts of this investigation, the experimental results of hydroforming part and Erichsen test are compared with their numerical finite element model taking into account the GTN model. A good correlation was observed between the two approaches

    Numerical Study on RC Multilayer Perforation with Application to GA-BP Neural Network Investigation

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    The finite element model of projectile penetrating multi-layered reinforced concrete target was established via LS-DYNA solver. The penetration model was validated with the test data in terms of residual velocity and deflection angle.  Parametric analyses were carried out through the verified penetration model. Seven influential factors for penetration conditions, including the initial velocity of projectile, initial angle of attack of projectile, initial dip angle of projectile, the first layer thickness of concrete target, the residual layer thickness of concrete target, target distance and the layer number of concrete target, were put emphasis on further analysis. Furthermore, the influence of foregoing factors on residual velocity and deflection angle of projectile were numerically obtained and discussed. Based on genetic algorithm, the BP neural network model was trained by 263 sets of data obtained from the parametric analyses, whereby the prediction models of residual velocity and attitude angle of projectile under different penetration conditions were achieved. The error between the prediction data obtained by this model and the reserved 13 sets of test data is found to be negligible

    Intelligent machining methods for Ti6Al4V: a review

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    Digital manufacturing is a necessity to establishing a roadmap for the future manufacturing systems projected for the fourth industrial revolution. Intelligent features such as behavior prediction, decision- making abilities, and failure detection can be integrated into machining systems with computational methods and intelligent algorithms. This review reports on techniques for Ti6Al4V machining process modeling, among them numerical modeling with finite element method (FEM) and artificial intelligence- based models using artificial neural networks (ANN) and fuzzy logic (FL). These methods are intrinsically intelligent due to their ability to predict machining response variables. In the context of this review, digital image processing (DIP) emerges as a technique to analyze and quantify the machining response (digitization) in the real machining process, often used to validate and (or) introduce data in the modeling techniques enumerated above. The widespread use of these techniques in the future will be crucial for the development of the forthcoming machining systems as they provide data about the machining process, allow its interpretation and quantification in terms of useful information for process modelling and optimization, which will create machining systems less dependent on direct human intervention.publishe

    Artificial neural network modeling of the tensile properties of indigeneously developed 15Cr-15Ni-2.2Mo-Ti modified austenitic stainless steel

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    The severe and hostile operating conditions of fast breeder reactors demand the development of new austenitic stainless steels that possess higher resistance to void swelling and irradiation embrittlement. This paper discusses the efforts made in the laboratory and industrial scale development of a 15Cr-15Ni-2.2Mo-Ti modified austenitic stainless steel and the evaluation of tensile properties. Melting and casting were carried out in a vacuum induction furnace and the data on recovery of various alloying elements was obtained for charge calculations. Based on the recovery data and decarburisation behavicur under different vacuum levels, a series of alloys with close chemistry variations were prepared. Heat treatment was optimised for these special steels to control the grain size at required level. The ingots were thermo-mechanically processed and tensile properties were evaluated. This experimental data has been used to train and test an artificial neural network. The input parameters of the neural network are chemical compositions and test temperature while the yield strength, ultimate tensile strength and uniform elongation were obtained as output. A multilayer perceptron (MLP) based feed-forward network with back-propagation learning algorithm has been employed. A very good performance of the developed network is obtained. The model can be used as a guideline for new alloy development

    Casting Process Improvement by the Application of Artificial Intelligence

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    On the way to building smart factories as the vision of Industry 4.0, the casting process stands out as a specific manufacturing process due to its diversity and complexity. One of the segments of smart foundry design is the application of artificial intelligence in the improvement of the casting process. This paper presents an overview of the conducted research studies, which deal with the application of artificial intelligence in the improvement of the casting process. In the review, 37 studies were analyzed over the last 15 years, with a clear indication of the type of casting process, the field of application of artificial intelligence techniques, and the benefits that artificial intelligence brought. The goals of this paper are to bring to attention the great possibilities of the application of artificial intelligence for the improvement of manufacturing processes in foundries, and to encourage new ideas among researchers and engineers
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