Multi-objective optimisation for battery electric vehicle powertrain topologies

Electric vehicles are becoming more popular in the market. To be competitive, manufacturers need to produce vehicles with a low energy consumption, a good range and an acceptable driving performance. These are dependent on the choice of components and the topology in which they are used. In a conventional gasoline vehicle, the powertrain topology is constrained to a few well-understood layouts; these typically consist of a single engine driving one axle or both axles through a multi-ratio gearbox. With electric vehicles, there is more flexibility, and the design space is relatively unexplored. In this paper, we evaluate several different topologies as follows: a traditional topology using a single electric motor driving a single axle with a fixed gear ratio; a topology using separate motors for the front axle and the rear axle, each with its own fixed gear ratio; a topology using in-wheel motors on a single axle; a four-wheel-drive topology using in-wheel motors on both axes. Multi-objective optimisation techniques are used to find the optimal component sizing for a given requirement set and to investigate the trade-offs between the energy consumption, the powertrain cost and the acceleration performance. The paper concludes with a discussion of the relative merits of the different topologies and their applicability to real-world passenger cars

고성능 한계 핸들링을 위한 인휠모터 토크벡터링 제어

학위논문(박사) -- 서울대학교대학원 : 공과대학 기계항공공학부, 2021.8. 이경수.지난 10년 동안 차량 자세 제어시스템(ESC)은 치명적인 충돌을 방지하기 위해 많은 상용 차량에서 비약적으로 발전되고 개발되고 있다. 특히, 차량 자세 제어 시스템은 악천후로 인한 미끄러운 도로와 같은 위험한 도로에서 불안정한 차량 주행 조건에서 사고를 피하는데 큰 역할을 한다. 그러나, 최근의 경우, 고성능 차량 또는 스포츠카 등의 경우 제동제어의 빈번한 개입은 운전의 즐거움을 감소시키는 불만도 존재한다. 최근 차량의 전동화와 함께, 자량 자세 제어시스템의 작동 영역인 한계 주행 핸들링 조건에서 각 휠의 독립적인 구동을 적용 할 수 있는 시스템 중 하나인 인휠 모터 시스템을 사용하여 차량의 종, 횡방향 특성을 제어 가능하게 하는 토크 벡터링 제어기술에 대한 연구가 활발하다. 따라서, 본 연구에서는 차량의 선회 한계 핸들링 조건에서 안정성과 주행 다이나믹 성능을 향상시킬 수 있는 토크 벡터링 제어기를 제안하고자 한다. 먼저, 차량의 비선형 주행 구간인 한계 핸들링 조건에 대한 자동 드리프트 제어 알고리즘을 제안한다. 이 알고리즘을 이용하여 토크벡터링제어에 차량의 다이나믹한 주행모드에 대한 통찰력을 제공하고 미끄러운 도로에서 차량의 높은 슬립 각도의 안정성 제어를 제공 할 수 있다. 또한, 인휠 모터 시스템을 차량의 전륜에 2개 모터로 사용하여 차량 고유의 특성인 차량 언더스티어 구배를 직접적 제어를 수행하여, 차량의 핸들링 성능을 향상시켰다. 제어기의 채터링 효과를 줄이고 빠른 응답을 얻기 위해 새로운 과도 매개 변수가 이용하여 수식화하여 구성하였으며, 차량의 정상 상태 및 과도 특성 향상을 검증하기 위하여 ISO 기반 시뮬레이션 및 차량 실험을 수행하였다. 마지막으로 요 제어기와 횡 슬립 각도 제어기로 구성된 MASMC (Multiple Adaptive Sliding Mode Control) 접근 방식을 사용하는 4륜 모터 시스템을 사용한 동적 토크벡터링 제어를 수행하였다. 높은 비선형 특성을 가진 차량의 전후륜 타이어의 코너링 강성은 적응제어기법을 이용하여 예측하였다. 따라서, 안전모드와 다이나믹 모드를 구성하여, 운전자로 하여금 원하는 주행의 조건에 맞게 선택할 수 있는 알고리즘을 구현하였다. 이 MASMC 알고리즘은 향후 전동화 차량에 주행안정성 향상과 다이나믹한 주행의 즐거움을 주는 기술로써, 전차량 시뮬레이션을 이용하여 검증하였다.In the last ten decades, vehicle stability control systems have been dramatically developed and adapted in many commercial vehicles to avoid fatal crashes. Significantly, ESC (Electric Stability Control) system can help escape the accident from unstable driving conditions with dangerous roads such as slippery roads due to inclement weather conditions. However, for the high performed vehicle, frequent intervention from ESC reduces the pleasure of fun-to-drive. Recently, the development of traction control technologies has been taking place with that of the electrification of vehicles. The IWMs (In-Wheel Motor system), which is one of the systems that can apply independent drive of each wheel, for the limit handling characteristics, which are the operation areas of the ESC, is introduced for the control that enables the lateral characteristics of the vehicle dynamics. Firstly, the automated drift control algorithm can be proposed for the nonlinear limit handling condition of vehicles. This approach can give an insight of fun-to-drive mode to TV (Torque Vector) control scheme, but also the stability control of high sideslip angle of the vehicle on slippery roads. Secondly, using IWMs system with front two motors, understeer gradient of vehicle, which is the unique characteristics of vehicle can be used for the proposed control strategy. A new transient parameter is formulated to be acquired rapid response of controller and reducing chattering effects. Simulation and vehicle tests are conducted for validation of TV control algorithm with steady-state and transient ISO-based tests. Finally, dynamic torque vectoring control with a four-wheel motor system with Multiple Adaptive Sliding Mode Control (MASMC) approach, which is composed of a yaw rate controller and sideslip angle controller, is introduced. Highly nonlinear characteristics, cornering stiffnesses of front and rear tires are estimated by adaptation law with measuring data. Consequently, there are two types of driving modes, the safety mode and the dynamic mode. MASMC algorithm can be found and validated by simulation in torque vectoring technology to improve the handling performance of fully electric vehicles.Chapter 1 Introduction 7 1.1. Background and Motivation 7 1.2. Literature review 11 1.3. Thesis Objectives 15 1.4. Thesis Outline 15 Chapter 2 Vehicle dynamic control at limit handling 17 2.1. Vehicle Model and Analysis 17 2.1.1. Lateral dynamics of vehicle 17 2.1.2. Longitudinal dynamics of vehicle 20 2.2. Tire Model 24 2.3. Analysis of vehicle drift for fun-to-drive 28 2.4. Designing A Controller for Automated Drift 34 2.4.1. Lateral controller 35 2.4.2. Longitudinal Controller 37 2.4.3. Stability Analysis 39 2.4.4. Validation with simulation and test 40 Chapter 3 Torque Vectoring Control with Front Two Motor In-Wheel Vehicles 47 3.1. Dynamic Torque Vectoring Control 48 3.1.1. In-wheel motor system (IWMs) 48 3.1.2. Dynamic system modeling 49 3.1.3. Designing controller 53 3.2. Validation with Simulation and Experiment 59 3.2.1. Simulation 59 3.2.2. Vehicle Experiment 64 Chapter 4 Dynamic handling control for Four-wheel Drive In-Wheel platform 75 4.1. Vehicle System Modeling 76 4.2. Motion Control based on MASMC 78 4.2.1. Yaw motion controller for the inner ASMC 80 4.2.2. Sideslip angle controller for the outer ASMC 84 4.3. Optimal Torque Distribution (OTD) 88 4.3.1. Constraints of dynamics 88 4.3.2. Optimal torque distribution law 90 4.4. Validation with Simulation 91 4.4.1. Simulation setup 91 4.4.2. Simulation results 92 Chapter 5 Conclusion and Future works 104 5.1 Conclusion 104 5.2 Future works 106 Bibliography 108 Abstract in Korean 114박

Direct yaw-moment control of an in-wheel-motored electric vehicle based on body slip angle fuzzy observer

A stabilizing observer-based control algorithm for an in-wheel-motored vehicle is proposed, which generates direct yaw moment to compensate for the state deviations. The control scheme is based on a fuzzy rule-based body slip angle (beta) observer. In the design strategy of the fuzzy observer, the vehicle dynamics is represented by Takagi-Sugeno-like fuzzy models. Initially, local equivalent vehicle models are built using the linear approximations of vehicle dynamics for low and high lateral acceleration operating regimes, respectively. The optimal beta observer is then designed for each local model using Kalman filter theory. Finally, local observers are combined to form the overall control system by using fuzzy rules. These fuzzy rules represent the qualitative relationships among the variables associated with the nonlinear and uncertain nature of vehicle dynamics, such as tire force saturation and the influence of road adherence. An adaptation mechanism for the fuzzy membership functions has been incorporated to improve the accuracy and performance of the system. The effectiveness of this design approach has been demonstrated in simulations and in a real-time experimental settin

Optimal Direct Yaw Moment Control of a 4WD Electric Vehicle

This thesis is concerned with electronic stability of an all-wheel drive electric vehicle with independent motors mounted in each wheel. The additional controllability and speed permitted using independent motors can be exploited to improve the handling and stability of electric vehicles. In this thesis, these improvements arise from employing a direct yaw moment control (DYC) system that seeks to adapt the understeer gradient of the vehicle and achieve neutral steer by employing a supervisory controller and simultaneously tracking an ideal yaw rate and ideal sideslip angle. DYC enhances vehicle stability by generating a corrective yaw moment realized by a torque vectoring controller which generates an optimal torque distribution among the four wheels. The torque allocation at each instant is computed by finding a solution to an optimization problem using gradient descent, a well-known algorithm that seeks the minimum cost employing the gradient of the cost function. A cost function seeking to minimize excessive wheel slip is proposed as the basis of the optimization problem, while the constraints come from the physical limitations of the motors and friction limits between the tires and road. The DYC system requires information about the tire forces in real-time, so this study presents a framework for estimating the tire force in all three coordinate directions. The sideslip angle is also a crucial quantity that must be measured or estimated but is outside the scope of this study. A comparative analysis of three different formulations of sliding mode control used for computation of the corrective yaw moment and an evaluation of how successfully they achieve neutral steer is presented. IPG Automotive’s CarMaker software, a high-fidelity vehicle simulator, was used as the plant model. A custom electric powertrain model was developed to enable any CarMaker vehicle to be reconfigured for independent control of the motors. This custom powertrain, called TVC_OpenXWD uses the torque/speed map of a Protean Pd18 implemented with lookup tables for each of the four motors. The TVC_OpenXWD powertrain model and controller were designed in MATLAB and Simulink and exported as C code to run them as plug-ins in CarMaker. Simulations of some common maneuvers, including the J-turn, sinusoidal steer, skid pad, and mu-split, indicate that employing DYC can achieve neutral steer. Additionally, it simultaneously tracks the ideal yaw rate and sideslip angle, while maximizing the traction on each tire[CB1] . The control system performance is evaluated based on its ability to achieve neutral steer by means of tracking the reference yaw rate, stabilizing the vehicle by means of reducing the sideslip angle, and to reduce chattering. A comparative analysis of sliding mode control employing a conventional switching function (CSMC), modified switching function (MSMC), and PID control (HSMC) demonstrates that the MSMC outperforms the other two methods in addition to the open loop system

Autonomous corner modules as an enabler for new vehicle chassis solutions

Demands for new functions and refined attributes in vehicle dynamics areleading to more complex and more expensive chassis design. To overcome this, there hasbeen increasing interest in a novel chassis design that could be reused in the developmentprocess for new vehicle platforms and mainly allow functions to be regulated by software.The Autonomous Corner Module (ACM) was invented at Volvo Car Corporation (VCC) in1998. The invention is based upon actively controlled functions and distributed actuation. Themain idea is that the ACM should enable individual control of the functions of each wheel;propulsion/braking, alignment/steering and vertical wheel load. This is done by using hubmotorsand by replacing the lower control arm of a suspension with two linear actuators,allowing them to control steering and camber simultaneously. Along with activespring/damper and wheel motors, these modules are able to individually control each wheel\u27ssteering, camber, suspension and spin velocity. This provides the opportunity to replacemechanical drive, braking, steering and suspension with distributed wheel functions which, inturn, enable new vehicle architecture and design.The aim of this paper is to present the vehicle dynamic potential of the ACM solution, bydescribing its possible uses and relating them to previous research findings. Associated worksuggests chassis solutions where different fractions of the functions of the ACM capabilityhave been used to achieve benefits in vehicle dynamics. For instance, ideas on how to useactive camber control have been presented. Other studies have reported well-knownadvantages, such as, good transient yaw control from in-wheel motor propulsion and stablechassis behaviour from four-wheel steering, when affected by side wind. However, thistechnology also presents challenges. One example is how to control the relatively largeunsprung mass that occurs due to the extra weight from the in-wheel motor. The negativeinfluence from this source can be reduced by using active control of vertical forces. Theimplementation of ACM, or similar technologies, requires a well-structured hierarchy andcontrol strategy. Associated work suggests methods for chassis control, where tyre forces canbe individually distributed from a vehicle path description. The associated workpredominately indicates that the ACM introduces new opportunities and shows itself to be apromising enabler for vehicle dynamic functions

Operational criteria for battlefield vehicles

textModern military ground vehicles are no longer able to respond effectively to the rapidly changing mission requirements of modern military conflicts. Military vehicle architectures, which utilize passive suspension components and traditional drivetrain/steering systems, do not provide the operational flexibility to meet the demands of the operator. Advances in intelligent actuation technology allow for the development of a new vehicle architecture - the Intelligent Corner Vehicle (ICV). The ICV utilizes intelligent actuator technology to actively control the four degrees of freedom of each wheel of the vehicle - drive, camber, steering, and suspension. The utilization of intelligent actuation requires the characterization of the motions and behavior of the tire and the vehicle chassis in order to effectively apply the tire to the road surface - the development of vehicle performance criteria. A brief review of the state of wheeled military systems is presented. Many modern military vehicles were designed to improve protection at the expense of mobility - a process that has had negative effects on vehicle capability. An overview of the pneumatic tire used for wheeled vehicles is presented, highlighting the nonlinearities of tire behavior. The complexity of tire force generation drives the need for the application of intelligent actuation. Traditional actuation of wheel motion is presented along with a variety of current efforts to apply intelligent actuation to individual degrees of freedom of the tire. These efforts can be shown to improve vehicle performance, but intelligent actuation must be applied to all aspects of tire motion, requiring the use of the ICV architecture and the generation of performance criteria by which the complex motion of the vehicle may be evaluated. The Robotics Research Group has a history of developing and evaluating performance criteria for complex dynamic systems. and review of performance criteria developed for serial chain robotics is presented. These criteria address task independent actuator motion in addition to actuator ranges and limits, and their application to the ICV is discussed. A brief overview of several important concepts of classical vehicle dynamics are presented. The application of criteria derived from these concepts to the ICV architecture is discussed. This report presents the complexities of tire behavior and vehicle motion, the need for alternative architectures (the ICV), and a variety of performance criteria required to evaluate vehicle motion in real time. Criteria that are presented are summarized along with their definition and physical meaning. Future work for the development of the ICV involves the generation of a vehicle model for evaluating the application and range values of the presented criteria.Mechanical Engineerin