Algorithmic techniques for physical design : macro placement and under-the-cell routing

With the increase of chip component density and new manufacturability constraints imposed by modern technology nodes, the role of algorithms for electronic design automation is key to the successful implementation of integrated circuits. Two of the critical steps in the physical design flows are macro placement and ensuring all design rules are honored after timing closure. This thesis proposes contributions to help in these stages, easing time-consuming manual steps and helping physical design engineers to obtain better layouts in reduced turnaround time. The first contribution is under-the-cell routing, a proposal to systematically connect standard cell components via lateral pins in the lower metal layers. The aim is to reduce congestion in the upper metal layers caused by extra metal and vias, decreasing the number of design rule violations. To allow cells to connect by abutment, a standard cell library is enriched with instances containing lateral pins in a pre-selected sharing track. Algorithms are proposed to maximize the numbers of connections via lateral connection by mapping placed cell instances to layouts with lateral pins, and proposing local placement modifications to increase the opportunities for such connections. Experimental results show a significant decrease in the number of pins, vias, and in number of design rule violations, with negligible impact on wirelength and timing. The second contribution, done in collaboration with eSilicon (a leading ASIC design company), is the creation of HiDaP, a macro placement tool for modern industrial designs. The proposed approach follows a multilevel scheme to floorplan hierarchical blocks, composed of macros and standard cells. By exploiting RTL information available in the netlist, the dataflow affinity between these blocks is modeled and minimized to find a macro placement with good wirelength and timing properties. The approach is further extended to allow additional engineer input, such as preferred macro locations, and also spectral and force methods to guide the floorplanning search. Experimental results show that the layouts generated by HiDaP outperforms those obtained by a state-of-the-art EDA physical design software, with similar wirelength and better timing when compared to manually designed tape-out ready macro placements. Layouts obtained by HiDaP have successfully been brought to near timing closure with one to two rounds of small modifications by physical design engineers. HiDaP has been fully integrated in the design flows of the company and its development remains an ongoing effort.A causa de l'increment de la densitat de components en els xip i les noves restriccions de disseny imposades pels últims nodes de fabricació, el rol de l'algorísmia en l'automatització del disseny electrònic ha esdevingut clau per poder implementar circuits integrats. Dos dels passos crucials en el procés de disseny físic és el placement de macros i assegurar la correcció de les regles de disseny un cop les restriccions de timing del circuit són satisfetes. Aquesta tesi proposa contribucions per ajudar en aquests dos reptes, facilitant laboriosos passos manuals en el procés i ajudant als enginyers de disseny físic a obtenir millors resultats en menys temps. La primera contribució és el routing "under-the-cell", una proposta per connectar cel·les estàndard usant pins laterals en les capes de metall inferior de manera sistemàtica. L'objectiu és reduir la congestió en les capes de metall superior causades per l'ús de metall i vies, i així disminuir el nombre de violacions de regles de disseny. Per permetre la connexió lateral de cel·les, estenem una llibreria de cel·les estàndard amb dissenys que incorporen connexions laterals. També proposem modificacions locals al placement per permetre explotar aquest tipus de connexions més sovint. Els resultats experimentals mostren una reducció significativa en el nombre de pins, vies i nombre de violacions de regles de disseny, amb un impacte negligible en wirelength i timing. La segona contribució, desenvolupada en col·laboració amb eSilicon (una empresa capdavantera en disseny ASIC), és el desenvolupament de HiDaP, una eina de macro placement per a dissenys industrials actuals. La proposta segueix un procés multinivell per fer el floorplan de blocks jeràrquics, formats per macros i cel·les estàndard. Mitjançant la informació RTL disponible en la netlist, l'afinitat de dataflow entre els mòduls es modela i minimitza per trobar macro placements amb bones propietats de wirelength i timing. La proposta també incorpora la possibilitat de rebre input addicional de l'enginyer, com ara suggeriments de les posicions de les macros. Finalment, també usa mètodes espectrals i de forçes per guiar la cerca de floorplans. Els resultats experimentals mostren que els dissenys generats amb HiDaP són millors que els obtinguts per eines comercials capdavanteres de EDA. Els resultats també mostren que els dissenys presentats poden obtenir un wirelength similar i millor timing que macro placements obtinguts manualment, usats per fabricació. Alguns dissenys obtinguts per HiDaP s'han dut fins a timing-closure en una o dues rondes de modificacions incrementals per part d'enginyers de disseny físic. L'eina s'ha integrat en el procés de disseny de eSilicon i el seu desenvolupament continua més enllà de les aportacions a aquesta tesi

Algorithmic techniques for physical design : macro placement and under-the-cell routing

With the increase of chip component density and new manufacturability constraints imposed by modern technology nodes, the role of algorithms for electronic design automation is key to the successful implementation of integrated circuits. Two of the critical steps in the physical design flows are macro placement and ensuring all design rules are honored after timing closure. This thesis proposes contributions to help in these stages, easing time-consuming manual steps and helping physical design engineers to obtain better layouts in reduced turnaround time. The first contribution is under-the-cell routing, a proposal to systematically connect standard cell components via lateral pins in the lower metal layers. The aim is to reduce congestion in the upper metal layers caused by extra metal and vias, decreasing the number of design rule violations. To allow cells to connect by abutment, a standard cell library is enriched with instances containing lateral pins in a pre-selected sharing track. Algorithms are proposed to maximize the numbers of connections via lateral connection by mapping placed cell instances to layouts with lateral pins, and proposing local placement modifications to increase the opportunities for such connections. Experimental results show a significant decrease in the number of pins, vias, and in number of design rule violations, with negligible impact on wirelength and timing. The second contribution, done in collaboration with eSilicon (a leading ASIC design company), is the creation of HiDaP, a macro placement tool for modern industrial designs. The proposed approach follows a multilevel scheme to floorplan hierarchical blocks, composed of macros and standard cells. By exploiting RTL information available in the netlist, the dataflow affinity between these blocks is modeled and minimized to find a macro placement with good wirelength and timing properties. The approach is further extended to allow additional engineer input, such as preferred macro locations, and also spectral and force methods to guide the floorplanning search. Experimental results show that the layouts generated by HiDaP outperforms those obtained by a state-of-the-art EDA physical design software, with similar wirelength and better timing when compared to manually designed tape-out ready macro placements. Layouts obtained by HiDaP have successfully been brought to near timing closure with one to two rounds of small modifications by physical design engineers. HiDaP has been fully integrated in the design flows of the company and its development remains an ongoing effort.A causa de l'increment de la densitat de components en els xip i les noves restriccions de disseny imposades pels últims nodes de fabricació, el rol de l'algorísmia en l'automatització del disseny electrònic ha esdevingut clau per poder implementar circuits integrats. Dos dels passos crucials en el procés de disseny físic és el placement de macros i assegurar la correcció de les regles de disseny un cop les restriccions de timing del circuit són satisfetes. Aquesta tesi proposa contribucions per ajudar en aquests dos reptes, facilitant laboriosos passos manuals en el procés i ajudant als enginyers de disseny físic a obtenir millors resultats en menys temps. La primera contribució és el routing "under-the-cell", una proposta per connectar cel·les estàndard usant pins laterals en les capes de metall inferior de manera sistemàtica. L'objectiu és reduir la congestió en les capes de metall superior causades per l'ús de metall i vies, i així disminuir el nombre de violacions de regles de disseny. Per permetre la connexió lateral de cel·les, estenem una llibreria de cel·les estàndard amb dissenys que incorporen connexions laterals. També proposem modificacions locals al placement per permetre explotar aquest tipus de connexions més sovint. Els resultats experimentals mostren una reducció significativa en el nombre de pins, vies i nombre de violacions de regles de disseny, amb un impacte negligible en wirelength i timing. La segona contribució, desenvolupada en col·laboració amb eSilicon (una empresa capdavantera en disseny ASIC), és el desenvolupament de HiDaP, una eina de macro placement per a dissenys industrials actuals. La proposta segueix un procés multinivell per fer el floorplan de blocks jeràrquics, formats per macros i cel·les estàndard. Mitjançant la informació RTL disponible en la netlist, l'afinitat de dataflow entre els mòduls es modela i minimitza per trobar macro placements amb bones propietats de wirelength i timing. La proposta també incorpora la possibilitat de rebre input addicional de l'enginyer, com ara suggeriments de les posicions de les macros. Finalment, també usa mètodes espectrals i de forçes per guiar la cerca de floorplans. Els resultats experimentals mostren que els dissenys generats amb HiDaP són millors que els obtinguts per eines comercials capdavanteres de EDA. Els resultats també mostren que els dissenys presentats poden obtenir un wirelength similar i millor timing que macro placements obtinguts manualment, usats per fabricació. Alguns dissenys obtinguts per HiDaP s'han dut fins a timing-closure en una o dues rondes de modificacions incrementals per part d'enginyers de disseny físic. L'eina s'ha integrat en el procés de disseny de eSilicon i el seu desenvolupament continua més enllà de les aportacions a aquesta tesi.Postprint (published version

Interconnect-driven floorplanning.

Sham Chiu Wing.Thesis (M.Phil.)--Chinese University of Hong Kong, 2002.Includes bibliographical references (leaves 107-113).Abstracts in English and Chinese.Chapter 1 --- Introduction --- p.1Chapter 1.1 --- Motivations --- p.1Chapter 1.2 --- Progress on the Problem --- p.2Chapter 1.3 --- Our Contributions --- p.3Chapter 1.4 --- Thesis Organization --- p.5Chapter 2 --- Preliminaries --- p.6Chapter 2.1 --- Introduction --- p.6Chapter 2.1.1 --- The Role of Floorplanning --- p.6Chapter 2.1.2 --- Wirelength Estimation --- p.7Chapter 2.1.3 --- Different Types of Floorplan --- p.8Chapter 2.2 --- Representations of Floorplan --- p.10Chapter 2.2.1 --- Polish Expressions --- p.10Chapter 2.2.2 --- Sequence Pair --- p.11Chapter 2.2.3 --- Bounded-Sliceline Grid (BSG) Structure --- p.13Chapter 2.2.4 --- O-Tree --- p.14Chapter 2.2.5 --- B*-Tree --- p.16Chapter 2.2.6 --- Corner Block List --- p.18Chapter 2.2.7 --- Twin Binary Tree --- p.19Chapter 2.2.8 --- Comparisons between Different Representations --- p.20Chapter 2.3 --- Algorithms of Floorplan Design --- p.20Chapter 2.3.1 --- Constraint Based Floorplanning --- p.21Chapter 2.3.2 --- Integer Programming Based Floorplanning --- p.21Chapter 2.3.3 --- Neural Learning Based Floorplanning --- p.22Chapter 2.3.4 --- Rectangular Dualization --- p.22Chapter 2.3.5 --- Simulated Annealing --- p.23Chapter 2.3.6 --- Genetic Algorithm --- p.23Chapter 2.4 --- Summary --- p.24Chapter 3 --- Literature Review on Interconnect-Driven Floorplanning --- p.25Chapter 3.1 --- Introduction --- p.25Chapter 3.2 --- Simulated Annealing Approach --- p.25Chapter 3.2.1 --- """Pepper - A Timing Driven Early Floorplanner""" --- p.25Chapter 3.2.2 --- """A Timing Driven Block Placer Based on Sequence Pair Model""" --- p.26Chapter 3.2.3 --- """Integrated Floorplanning and Interconnect Planning""" --- p.27Chapter 3.2.4 --- """Interconnect Driven Floorplanning with Fast Global Wiring Planning and Optimization""" --- p.27Chapter 3.3 --- Genetic Algorithm Approach --- p.28Chapter 3.3.1 --- "“Timing Influenced General-cell Genetic Floorplanning""" --- p.28Chapter 3.4 --- Force Directed Approach --- p.29Chapter 3.4.1 --- """Timing Influenced Force Directed Floorplanning""" --- p.29Chapter 3.5 --- Congestion Planning --- p.30Chapter 3.5.1 --- """On the Behavior of Congestion Minimization During Placement""" --- p.30Chapter 3.5.2 --- """Congestion Minimization During Placement""" --- p.31Chapter 3.5.3 --- "“Estimating Routing Congestion Using Probabilistic Anal- ysis""" --- p.31Chapter 3.6 --- Buffer Planning --- p.32Chapter 3.6.1 --- """Buffer Block Planning for Interconnect Driven Floor- planning""" --- p.32Chapter 3.6.2 --- """Routability Driven Repeater Block Planning for Interconnect- centric Floorplanning""" --- p.33Chapter 3.6.3 --- """Provably Good Global Buffering Using an Available Block Plan""" --- p.34Chapter 3.6.4 --- "“Planning Buffer Locations by Network Flows""" --- p.34Chapter 3.6.5 --- """A Practical Methodology for Early Buffer and Wire Re- source Allocation""" --- p.35Chapter 3.7 --- Summary --- p.36Chapter 4 --- Floorplanner with Fixed Buffer Planning [34] --- p.37Chapter 4.1 --- Introduction --- p.37Chapter 4.2 --- Overview of the Floorplanner --- p.38Chapter 4.3 --- Congestion Model --- p.38Chapter 4.3.1 --- Construction of Grid Structure --- p.39Chapter 4.3.2 --- Counting the Number of Routes at a Grid --- p.40Chapter 4.3.3 --- Buffer Location Computation --- p.41Chapter 4.3.4 --- Counting Routes with Blocked Grids --- p.42Chapter 4.3.5 --- Computing the Probability of Net Crossing --- p.43Chapter 4.4 --- Time Complexity --- p.44Chapter 4.5 --- Simulated Annealing --- p.45Chapter 4.6 --- Wirelength Estimation --- p.46Chapter 4.6.1 --- Center-to-center Estimation --- p.47Chapter 4.6.2 --- Corner-to-corner Estimation --- p.47Chapter 4.6.3 --- Intersection-to-intersection Estimation --- p.48Chapter 4.7 --- Multi-pin Nets Handling --- p.49Chapter 4.8 --- Experimental Results --- p.50Chapter 4.9 --- Summary --- p.51Chapter 5 --- Floorplanner with Flexible Buffer Planning [35] --- p.53Chapter 5.1 --- Introduction --- p.53Chapter 5.2 --- Overview of the Floorplanner --- p.54Chapter 5.3 --- Congestion Model --- p.55Chapter 5.3.1 --- Probabilistic Model with Variable Interval Buffer Inser- tion Constraint --- p.57Chapter 5.3.2 --- Time Complexity --- p.61Chapter 5.4 --- Buffer Planning --- p.62Chapter 5.4.1 --- Estimation of Buffer Usage --- p.62Chapter 5.4.2 --- Estimation of Buffer Resources --- p.69Chapter 5.5 --- Two-phases Simulated Annealing --- p.70Chapter 5.6 --- Wirelength Estimation --- p.72Chapter 5.7 --- Multi-pin Nets Handling --- p.73Chapter 5.8 --- Experimental Results --- p.73Chapter 5.9 --- Remarks --- p.76Chapter 5.10 --- Summary --- p.76Chapter 6 --- Global Router --- p.77Chapter 6.1 --- Introduction --- p.77Chapter 6.2 --- Overview of the Global Router --- p.77Chapter 6.3 --- Buffer Insertion Constraint and Congestion Constraint --- p.78Chapter 6.4 --- Multi-pin Nets Handling --- p.79Chapter 6.5 --- Routing Methodology --- p.79Chapter 6.6 --- Implementation --- p.80Chapter 6.7 --- Summary --- p.86Chapter 7 --- Interconnect-Driven Floorplanning by Alternative Packings --- p.87Chapter 7.1 --- Introduction --- p.87Chapter 7.2 --- Overview of the Method --- p.87Chapter 7.3 --- Searching Alternative Packings --- p.89Chapter 7.3.1 --- Rectangular Supermodules in Sequence Pair --- p.89Chapter 7.3.2 --- Finding rearrangable module sets --- p.90Chapter 7.3.3 --- Alternative Sequence Pairs --- p.94Chapter 7.4 --- Implementation --- p.97Chapter 7.4.1 --- Re-calculation of Interconnect Cost --- p.98Chapter 7.4.2 --- Cost Function --- p.101Chapter 7.4.3 --- Time Complexity --- p.101Chapter 7.5 --- Experimental Results --- p.101Chapter 7.6 --- Summary --- p.103Chapter 8 --- Conclusion --- p.105Bibliography --- p.10

AI/ML Algorithms and Applications in VLSI Design and Technology

An evident challenge ahead for the integrated circuit (IC) industry in the nanometer regime is the investigation and development of methods that can reduce the design complexity ensuing from growing process variations and curtail the turnaround time of chip manufacturing. Conventional methodologies employed for such tasks are largely manual; thus, time-consuming and resource-intensive. In contrast, the unique learning strategies of artificial intelligence (AI) provide numerous exciting automated approaches for handling complex and data-intensive tasks in very-large-scale integration (VLSI) design and testing. Employing AI and machine learning (ML) algorithms in VLSI design and manufacturing reduces the time and effort for understanding and processing the data within and across different abstraction levels via automated learning algorithms. It, in turn, improves the IC yield and reduces the manufacturing turnaround time. This paper thoroughly reviews the AI/ML automated approaches introduced in the past towards VLSI design and manufacturing. Moreover, we discuss the scope of AI/ML applications in the future at various abstraction levels to revolutionize the field of VLSI design, aiming for high-speed, highly intelligent, and efficient implementations

Custom Cell Placement Automation for Asynchronous VLSI

Asynchronous Very-Large-Scale-Integration (VLSI) integrated circuits have demonstrated many advantages over their synchronous counterparts, including low power consumption, elastic pipelining, robustness against manufacturing and temperature variations, etc. However, the lack of dedicated electronic design automation (EDA) tools, especially physical layout automation tools, largely limits the adoption of asynchronous circuits. Existing commercial placement tools are optimized for synchronous circuits, and require a standard cell library provided by semiconductor foundries to complete the physical design. The physical layouts of cells in this library have the same height to simplify the placement problem and the power distribution network. Although the standard cell methodology also works for asynchronous designs, the performance is inferior compared with counterparts designed using the full-custom design methodology. To tackle this challenge, we propose a gridded cell layout methodology for asynchronous circuits, in which the cell height and cell width can be any integer multiple of two grid values. The gridded cell approach combines the shape regularity of standard cells with the size flexibility of full-custom layouts. Therefore, this approach can achieve a better space utilization ratio and lower wire length for asynchronous designs. Experiments have shown that the gridded cell placement approach reduces area without impacting the routability. We have also used this placer to tape out a chip in a 65nm process technology, demonstrating that our placer generates design-rule clean results

Single-layer bus routing for high-speed boards

As the clock frequencies used in industry increase, the timing requirements on high-speed boards become very tight. Since wire length is directly proportional to wire delay of the buses that connect each chip on high-speed boards, each wire in the bus has to be tightly bounded by the maximum and minimum lengths during routing. These rigid requirements cause challenges for automatic routing. Therefore, more aggressive routing algorithms are required for current industrial circuits. This thesis intends to improve Ozdal and Wong's previous work, which is an algorithmic study of single-layer bus routing on high-speed boards. Their routing algorithm assumes that there are no boundaries in the grid during routing, and the maximum-length bound for each net is always met. This thesis modifies their code so that it does not make those assumptions. As a result, the program can now handle boundaries with wire snaking to meet the minimum-length bound and use diagonal wires if the Manhattan distance between the two terminal pins cannot satisfy the maximum-length bound

Bringing NoCs to 65nm

Very deep submicron process technologies are ideal application fields for NoCs, which offer a promising solution to the scalability problem. This article sheds light on the benefits and challenges of Noc-Based interconnect design in nanometer CMOS. The author present experimental results from fully working 65-NM Noc Designs and a detailed scalability analysis

Transistor-Level Layout of Integrated Circuits

In this dissertation, we present the toolchain BonnCell and its underlying algorithms. It has been developed in close cooperation with the IBM Corporation and automatically generates the geometry for functional groups of 2 to approximately 50 transistors. Its input consists of a set of transistors, including properties like their sizes and their types, a specification of their connectivity, and parameters to flexibly control the technological framework as well as the algorithms' behavior. Using this data, the tool computes a detailed geometric realization of the circuit as polygonal shapes on 16 layers. To this end, a placement routine configures the transistors and arranges them in the plane, which is the main subject of this thesis. Subsequently, a routing engine determines wires connecting the transistors to ensure the circuit's desired functionality. We propose and analyze a family of algorithms that arranges sets of transistors in the plane such that a multi-criteria target function is optimized. The primary goal is to obtain solutions that are as compact as possible because chip area is a valuable resource in modern techologies. In addition to the core algorithms we formulate variants that handle particularly structured instances in a suitable way. We will show that for 90% of the instances in a representative test bed provided by IBM, BonnCell succeeds to generate fully functional layouts including the placement of the transistors and a routing of their interconnections. Moreover, BonnCell is in wide use within IBM's groups that are concerned with transistor-level layout - a task that has been performed manually before our automation was available. Beyond the processing of isolated test cases, two large-scale examples for applications of the tool in the industry will be presented: On the one hand the initial design phase of a large SRAM unit required only half of the expected 3 month period, on the other hand BonnCell could provide valuable input aiding central decisions in the early concept phase of the new 14 nm technology generation

A Metaheuristic Method for Fast Multi-Deck Legalization

Department of Electrical EngineeringIn the field of circuit design, decreasing the transistor size is getting harder and harder. Hence, improving the circuit performance also becoming difficult. For the better circuit performance, various technologies are being tired and multi-deck standard cell technology is one of them. The standard cell methodology is a fundamental structure of EDA (Electric Design Automation). Using the standard cell library, EDA tools can easily design, and optimize the physical design of chips. In order to conventional standard cell, multi-deck standard cell occupies multiple rows on the chip. This multiple occupation increases complexity of the circuit physical design for EDA tools. Thus, legalization problem has become more challenging for the multi-deck standard cells. Recently, various multi-deck legalization methods are proposed because the conventional single-deck legalization method is not effective for multi-deck legalization. A state-of-the-arts legalization method is based on quadratic programming with the linear complementary problem(LCP). However, these previous researches can only cover the double-deck case because of runtime burden. In this thesis, we propose the fast and enhanced the multi-deck standard cell legalization algorithm which can handle higher than double-deck standard cell cases. The proposed legalization method achieves the most fastest runtime result for the dominant number of benchmarks on ICCAD Contest 2017 [1] compared with Top 3 results.ope

Layer assignment and routing optimization for advanced technologies

As VLSI technology scales to deep sub-micron and beyond, it becomes increasingly challenging to achieve timing closure for VLSI design. Since a complete design flow consists of several phases, such as logic synthesis, placement, and routing, interconnect synthesis plays an important role which includes buffer insertion/sizing and timing-driven routing. Although progress has been achieved by many advanced routing techniques, the following aspects can be exploited sufficiently for further improvement: (1) incremental layer assignment for timing optimization; (2) signal routing with the requirement of regularity; (3) power-efficient optical-electrical interconnect paradigm. Thus, to perform the layer assignment and routing optimization for advanced technologies, an automated routing engine in a global view is essential to benefit the interconnect design while satisfying specific requirements. This dissertation proposes a set of algorithms and methodology on layer assignment and routing optimization for advanced technologies. The research includes two timing-driven incremental layer assignment approaches, synergistic topology generation and routing synthesis for signal groups, and optical-electrical routing design for power efficiency. For incremental layer assignment, most of the conventional approaches target via minimization but neglect the timing issues. Meanwhile, via delays are ignored but should be considered in emerging technology nodes. Then two timing-driven incremental layer assignment frameworks are proposed, where all the nets are solved simultaneously with the integration of via delays: (1) optimization of the total sum of net delays and reduction of slew violations; (2) minimization of critical path timing in selected nets. For on-chip signal routing, the bundled bits in one group may have different pin locations, but they have to be routed in a regular manner by sharing common topologies. Very few previous works target inter-bit regularity via multi-layer topology selection. Furthermore, the routability and wire-length of the signal bits should also be optimized. Then an advanced synergistic routing engine is promoted, which is able to not only control routability and wire-length but also guide each bit routing intelligently for design regularity. For optical-electrical co-design routing, optical interconnect shows its advantage due to the dominance of bandwidth-distance-power properties. The previous works lack a detailed exploration of optical-electrical co-design for on-chip interconnects. During the transmission, signal quality can be affected by various loss sources and Electrical to Optical (EO)/Optical to Electrical (OE) conversion overheads should also be considered. Then a power-efficient routing flow for on-chip signals is presented, where optical connections can collaborate with electrical wires seamlessly. The effectiveness of proposed algorithms and techniques is demonstrated in this dissertation. These approaches are able to achieve the improvements regarding specific metrics and eventually benefit the routing flow.Electrical and Computer Engineerin