Estimation and Control of Robotic Radiation-Based Processes

This dissertation presents a closed-loop control and state estimation framework for a class of distributed-parameter processes employing a moving radiant actuator. These radiation-based processes have the potential to significantly reduce the energy consumption and environmental impact of traditional industrial processes. Successful implementation of these approaches in large-scale applications requires precise control systems. This dissertation provides a comprehensive framework for: 1) integration of trajectory generation and feedback control, 2) online distributed state and parameter estimation, and 3) optimal coordination of multiple manipulated variables, so as to achieve elaborate control of these radiation-based processes for improved process quality and energy efficiency. The developed framework addresses important issues for estimation and control of processes employing a moving radiant actuator from both practical and theoretical aspects. For practical systems, an integrated motion and process control approach is first developed to compensate for disturbances by adjusting either the radiant power of the actuator or the speed of the robot end effector based on available process measurements, such as temperature distribution. The control problem is then generalized by using a 1D scanning formulation that describes common characteristics of typical radiant source actuated processes. Based on this 1D scanning formulation, a distributed state and parameter estimation scheme that incorporates a dual extended Kalman filter (DEKF) approach is developed to provide real-time process estimation. In this estimation scheme, an activating policy accompanying the moving actuator is applied in order to reduce the computational cost and compensate for observability changes caused by the actuator\u27s movement. To achieve further improvements in process quality, a static optimization and a rule-based feedback control strategy are used to coordinate multiple manipulated variables in open-loop and closed-loop manners. Finally, a distributed model predictive control (MPC) framework is developed to integrate process optimization and closed-loop coordination of manipulated variables. Simulation studies conducted on a robotic ultraviolet (UV) paint curing process show that the developed estimation and control framework for radiant source actuated processes provide improved process quality and energy efficiency by adaptively compensating for disturbances and optimally coordinating multiple manipulated variables

Active Disturbance Rejection Control for Robot Manipulator

Active Disturbance Rejection Control (ADRC) is a control methodology used in chemical processes, aircraft, motors, and other systems. This paper compares the results of an ADRC controller to a Proportional Integral Derivative controller (PID), applied to two degrees of freedom robots. A Linear Extended State Observer (LESO) is used to reconstruct the state variables and unknown parameters needed to control the position of each link. The ADRC can achieve the tracking position and estimate the velocity of each link. The results of the simulation program are shown

Automated Optical Inspection and Image Analysis of Superconducting Radio-Frequency Cavities

The inner surface of superconducting cavities plays a crucial role to achieve highest accelerating fields and low losses. For an investigation of this inner surface of more than 100 cavities within the cavity fabrication for the European XFEL and the ILC HiGrade Research Project, an optical inspection robot OBACHT was constructed. To analyze up to 2325 images per cavity, an image processing and analysis code was developed and new variables to describe the cavity surface were obtained. The accuracy of this code is up to 97% and the PPV 99% within the resolution of 15.63 $\mu \mathrm{m}$. The optical obtained surface roughness is in agreement with standard profilometric methods. The image analysis algorithm identified and quantified vendor specific fabrication properties as the electron beam welding speed and the different surface roughness due to the different chemical treatments. In addition, a correlation of $\rho = -0.93$ with a significance of $6\,\sigma$ between an obtained surface variable and the maximal accelerating field was found

Advanced Mathematics and Computational Applications in Control Systems Engineering

Control system engineering is a multidisciplinary discipline that applies automatic control theory to design systems with desired behaviors in control environments. Automatic control theory has played a vital role in the advancement of engineering and science. It has become an essential and integral part of modern industrial and manufacturing processes. Today, the requirements for control precision have increased, and real systems have become more complex. In control engineering and all other engineering disciplines, the impact of advanced mathematical and computational methods is rapidly increasing. Advanced mathematical methods are needed because real-world control systems need to comply with several conditions related to product quality and safety constraints that have to be taken into account in the problem formulation. Conversely, the increment in mathematical complexity has an impact on the computational aspects related to numerical simulation and practical implementation of the algorithms, where a balance must also be maintained between implementation costs and the performance of the control system. This book is a comprehensive set of articles reflecting recent advances in developing and applying advanced mathematics and computational applications in control system engineering