Fault Diagnosis and Fault Tolerant Control of Wind Turbines: An Overview

Wind turbines are playing an increasingly important role in renewable power generation. Their complex and large-scale structure, however, and operation in remote locations with harsh environmental conditions and highly variable stochastic loads make fault occurrence inevitable. Early detection and location of faults are vital for maintaining a high degree of availability and reducing maintenance costs. Hence, the deployment of algorithms capable of continuously monitoring and diagnosing potential faults and mitigating their effects before they evolve into failures is crucial. Fault diagnosis and fault tolerant control designs have been the subject of intensive research in the past decades. Significant progress has been made and several methods and control algorithms have been proposed in the literature. This paper provides an overview of the most recent fault diagnosis and fault tolerant control techniques for wind turbines. Following a brief discussion of the typical faults, the most commonly used model-based, data-driven and signal-based approaches are discussed. Passive and active fault tolerant control approaches are also highlighted and relevant publications are discussed. Future development tendencies in fault diagnosis and fault tolerant control of wind turbines are also briefly stated. The paper is written in a tutorial manner to provide a comprehensive overview of this research topic

Data-driven techniques for the fault diagnosis of a wind turbine benchmark

This paper deals with the fault diagnosis of wind turbines and investigates viable solutions to the problem of earlier fault detection and isolation. The design of the fault indicator, i.e., the fault estimate, involves data-driven approaches, as they can represent effective tools for coping with poor analytical knowledge of the system dynamics, together with noise and disturbances. In particular, the proposed data-driven solutions rely on fuzzy systems and neural networks that are used to describe the strongly nonlinear relationships between measurement and faults. The chosen architectures rely on nonlinear autoregressive models with exogenous input, as they can represent the dynamic evolution of the system along time. The developed fault diagnosis schemes are tested by means of a high-fidelity benchmark model that simulates the normal and the faulty behaviour of a wind turbine. The achieved performances are also compared with those of other model-based strategies from the related literature. Finally, a Monte-Carlo analysis validates the robustness and the reliability of the proposed solutions against typical parameter uncertainties and disturbances.This paper deals with the fault diagnosis of wind turbines and investigates viable solutions to the problem of earlier fault detection and isolation. The design of the fault indicator, i.e., the fault estimate, involves data-driven approaches, as they can represent effective tools for coping with poor analytical knowledge of the system dynamics, together with noise and disturbances. In particular, the proposed data-driven solutions rely on fuzzy systems and neural networks that are used to describe the strongly nonlinear relationships between measurement and faults. The chosen architectures rely on nonlinear autoregressive models with exogenous input, as they can represent the dynamic evolution of the system along time. The developed fault diagnosis schemes are tested by means of a high-fidelity benchmark model that simulates the normal and the faulty behaviour of a wind turbine. The achieved performances are also compared with those of other model-based strategies from the related literature. Finally, a Monte-Carlo analysis validates the robustness and the reliability of the proposed solutions against typical parameter uncertainties and disturbances

Integrated fault estimation and fault-tolerant control for stochastic systems with Brownian motions

This paper presents an integrated robust fault estimation and fault‐tolerant control technique for stochastic systems subjected to Brownian parameter perturbations. The augmented system approach, unknown input observer method, and optimization technique are integrated to achieve robust simultaneous estimates of the system states and the means of faults concerned. Meanwhile, a robust fault‐tolerant control strategy is developed by using actuator and sensor signal compensation techniques. Stochastic linear time‐invariant systems, stochastic systems with Lipschitz nonlinear constraint, and stochastic systems with quadratic inner‐bounded nonlinear constraint are respectively investigated, and the corresponding fault‐tolerant control algorithms are addressed. Finally, the effectiveness of the proposed fault‐tolerant control techniques is demonstrated via the drivetrain system of a 4.8 MW benchmark wind turbine, a 3‐tank system, and a numerical nonlinear model

Robust model-based fault estimation and fault-tolerant control : towards an integration

To maintain robustly acceptable system performance, fault estimation (FE) is adopted to reconstruct fault signals and a fault-tolerant control (FTC) controller is employed to compensate for the fault effects. The inevitably existing system and estimation uncertainties result in the so-called bi-directional robustness interactions defined in this work between the FE and FTC functions, which gives rise to an important and challenging yet open integrated FE/FTC design problem concerned in this thesis. An example of fault-tolerant wind turbine pitch control is provided as a practical motivation for integrated FE/FTC design.To achieve the integrated FE/FTC design for linear systems, two strategies are proposed. A H∞ optimization based approach is first proposed for linear systems with differentiable matched faults, using augmented state unknown input observer FE and adaptive sliding mode FTC. The integrated design is converted into an observer-based robust control problem solved via a single-step linear matrix inequality formulation.With the purpose of an integrated design with more freedom and also applicable for a range of general fault scenarios, a decoupling approach is further proposed. This approach can estimate and compensate unmatched non-differentiable faults and perturbations by combined adaptive sliding mode augmented state unknown input observer and backstepping FTC controller. The observer structure renders a recovery of the Separation Principle and allows great freedom for the FE/FTC designs.Integrated FE/FTC design strategies are also developed for Takagi-Sugeno fuzzy modelling nonlinear systems, Lipschitz nonlinear systems, and large-scale interconnected systems, based on extensions of the H∞ optimization approach for linear systems.Tutorial examples are used to illustrate the design strategies for each approach. Physical systems, a 3-DOF (degree-of-freedom) helicopter and a 3-machine power system, are used to provide further evaluation of the proposed integrated FE/FTC strategies. Future research on this subject is also outlined

Data-Driven and Model-Based Control Techniques for a Wind Turbine Benchmark Model

Wind turbine plants are complex dynamic and uncertain processes driven by stochastic inputs and disturbances, as well as different loads represented by gyroscopic, centrifugal, and gravitational forces. Moreover, as their aerodynamic models are nonlinear, both modelling and control become challenging problems. On one hand, high–fidelity simulators should contain different parameters and variables in order to accurately describe the main dynamic system behaviour. Therefore, the development of modelling and control for wind turbine systems should consider these complexity aspects. On the other hand, these control solutions have to include the main wind turbine dynamic characteristics without becoming too complicated. The main point of this paper is thus to provide two practical examples of development of robust control strategies when applied to a simulated wind turbine plant. Extended simulations with the wind turbine benchhmark model and the Monte–Carlo tool represent the instruments for assessing the robustness and reliability aspects of the developed control methodologies when the model–reality mismatch and measurement errors are also considered. Advantages and drawbacks of these regulation methods are also highlighted with respect to different control strategies via proper performance metrics

Sensors Fault Diagnosis Trends and Applications

Fault diagnosis has always been a concern for industry. In general, diagnosis in complex systems requires the acquisition of information from sensors and the processing and extracting of required features for the classification or identification of faults. Therefore, fault diagnosis of sensors is clearly important as faulty information from a sensor may lead to misleading conclusions about the whole system. As engineering systems grow in size and complexity, it becomes more and more important to diagnose faulty behavior before it can lead to total failure. In the light of above issues, this book is dedicated to trends and applications in modern-sensor fault diagnosis

Model-based fault diagnosis for aerospace systems: a survey

http://pig.sagepub.com/content/early/2012/01/06/0954410011421717International audienceThis survey of model-based fault diagnosis focuses on those methods that are applicable to aerospace systems. To highlight the characteristics of aerospace models, generic nonlinear dynamical modeling from flight mechanics is recalled and a unifying representation of sensor and actuator faults is presented. An extensive bibliographical review supports a description of the key points of fault detection methods that rely on analytical redundancy. The approaches that best suit the constraints of the field are emphasized and recommendations for future developments in in-flight fault diagnosis are provided

Active fault-tolerant control of nonlinear systems with wind turbine application

The thesis concerns the theoretical development of Active Fault-Tolerant Control (AFTC) methods for nonlinear system via T-S multiple-modelling approach. The thesis adopted the estimation and compensation approach to AFTC within a tracking control framework. In this framework, the thesis considers several approaches to robust T-S fuzzy control and T-S fuzzy estimation: T-S fuzzy proportional multiple integral observer (PMIO); T-S fuzzy proportional-proportional integral observer (PPIO); T-S fuzzy virtual sensor (VS) based AFTC; T-S fuzzy Dynamic Output Feedback Control TSDOFC; T-S observer-based feedback control; Sliding Mode Control (SMC). The theoretical concepts have been applied to an offshore wind turbine (OWT) application study. The key developments that present in this thesis are:• The development of three active Fault Tolerant Tracking Control (FTTC) strategies for nonlinear systems described via T-S fuzzy inference modelling. The proposals combine the use of Linear Reference Model Fuzzy Control (LRMFC) with either the estimation and compensation concept or the control reconfiguration concept.• The development of T-S fuzzy observer-based state estimate fuzzy control strategy for nonlinear systems. The developed strategy has the capability to tolerate simultaneous actuator and sensor faults within tracking and regulating control framework. Additionally, a proposal to recover the Separation Principle has also been developed via the use of TSDOFC within the FTTC framework.• The proposals of two FTTC strategies based on the estimation and compensation concept for sustainable OWTs control. The proposals have introduced a significant attribute to the literature of sustainable OWTs control via (1) Obviating the need for Fault Detection and Diagnosis (FDD) unit, (2) Providing useful information to evaluate fault severity via the fault estimation signals.• The development of FTTC architecture for OWTs that combines the use of TSDOFC and a form of cascaded observers (cascaded analytical redundancy). This architecture is proposed in order to ensure the robustness of both the TSDOFC and the EWS estimator against the generator and rotor speed sensor faults.• A sliding mode baseline controller has been proposed within three FTTC strategies for sustainable OWTs control. The proposals utilise the inherent robustness of the SMC to tolerate some matched faults without the need for analytical redundancy. Following this, the combination of SMC and estimation and compensation framework proposed to ensure the close-loop system robustness to various faults.• Within the framework of the developed T-S fuzzy based FTTC strategies, a new perspective to reduce the T-S fuzzy control design conservatism problem has been proposed via the use of different control techniques that demand less design constraints. Moreover, within the SMC based FTTC, an investigation is given to demonstrate the SMC robustness against a wider than usual set of faults is enhanced via designing the sliding surface with minimum dimension of the feedback signals