Design and Implement Towards Enhanced Physical Interactive Performance Robot Bodies

In this thesis, it will introduce the design principle and implement details towards enhanced physical interactive performance robot bodies, which are more specically focused on under actuated principle robotic hands and articulated leg robots. Since they both signicantly function as the physical interactive robot bodies against external environment, while their current performance can hardly satisfy the requirement of undertaking missions in real application. Regarding to the enhanced physical interactive performances, my work will emphasis on the three following specific functionalities, high energy efficiency, high strength and physical sturdiness in both robotics actuation and mechanism. For achieving the aforementioned targets, multiple design methods have been applied, rstly the elastic energy storage elements and compliant actuation have been adopted in legged robots as Asymmetrical Compliant Actuation (ACA), implemented for not only single joint but also multiple joints as mono and biarticulation congurations in order to achieve higher energy effciency motion. Secondly the under actuated principle and modular nger design concept have been utilized on the development of robotic hands for enhancing the grasping strength and physical sturdiness meanwhile maintaining the manipulation dexterity. Lastly, a novel high payload active tuning Parallel Elastic Actuation (PEA) and Series Elastic Actuation (SEA) have been adopted on legged robots for augmenting energy eciency and physical sturdiness. My thesis contribution relies on the novel design and implement of robotics bodies for enhancing physical interactive performance and we experimentally veried the design effectiveness in specic designed scenario and practical applications

An Overview on Principles for Energy Efficient Robot Locomotion

Despite enhancements in the development of robotic systems, the energy economy of today's robots lags far behind that of biological systems. This is in particular critical for untethered legged robot locomotion. To elucidate the current stage of energy efficiency in legged robotic systems, this paper provides an overview on recent advancements in development of such platforms. The covered different perspectives include actuation, leg structure, control and locomotion principles. We review various robotic actuators exploiting compliance in series and in parallel with the drive-train to permit energy recycling during locomotion. We discuss the importance of limb segmentation under efficiency aspects and with respect to design, dynamics analysis and control of legged robots. This paper also reviews a number of control approaches allowing for energy efficient locomotion of robots by exploiting the natural dynamics of the system, and by utilizing optimal control approaches targeting locomotion expenditure. To this end, a set of locomotion principles elaborating on models for energetics, dynamics, and of the systems is studied

Design and Control of Compliant Actuation Topologies for Energy-Efficient Articulated Robots

Considerable advances have been made in the field of robotic actuation in recent years. At the heart of this has been increased use of compliance. Arguably the most common approach is that of Series-Elastic Actuation (SEA), and SEAs have evolved to become the core component of many articulated robots. Another approach is integration of compliance in parallel to the main actuation, referred to as Parallel- Elastic Actuation (PEA). A wide variety of such systems has been proposed. While both approaches have demonstrated significant potential benefits, a number of key challenges remain with regards to the design and control of such actuators. This thesis addresses some of the challenges that exist in design and control of compliant actuation systems. First, it investigates the design, dynamics, and control of SEAs as the core components of next-generation robots. We consider the influence of selected physical stiffness on torque controllability and backdrivability, and propose an optimality criterion for impedance rendering. Furthermore, we consider disturbance observers for robust torque control. Simulation studies and experimental data validate the analyses. Secondly, this work investigates augmentation of articulated robots with adjustable parallel compliance and multi-articulated actuation for increased energy efficiency. Particularly, design optimisation of parallel compliance topologies with adjustable pretension is proposed, including multi-articulated arrangements. Novel control strategies are developed for such systems. To validate the proposed concepts, novel hardware is designed, simulation studies are performed, and experimental data of two platforms are provided, that show the benefits over state-of-the-art SEA-only based actuatio

Ground Robotic Hand Applications for the Space Program study (GRASP)

This document reports on a NASA-STDP effort to address research interests of the NASA Kennedy Space Center (KSC) through a study entitled, Ground Robotic-Hand Applications for the Space Program (GRASP). The primary objective of the GRASP study was to identify beneficial applications of specialized end-effectors and robotic hand devices for automating any ground operations which are performed at the Kennedy Space Center. Thus, operations for expendable vehicles, the Space Shuttle and its components, and all payloads were included in the study. Typical benefits of automating operations, or augmenting human operators performing physical tasks, include: reduced costs; enhanced safety and reliability; and reduced processing turnaround time

Numerical solutions for design and dynamic control of compliant robots

This work is focused on the development of numerical methods for the design and control of robots, with particular emphasis on joint elasticity. First, a general methodology is presented that is able to solve the problem of computing the inverse dynamics of a serial robot manipulator with an arbitrarily large number of elastic joints in a recursive numerical way. The solution algorithm is a generalized version of the standard Newton-Euler approach. The algorithm is presented with numerous extensions and variants, including the extension to variable-stiffness technologies and control applications. Then, an optimization framework is introduced for the design and analysis of biped walkers characterized by elastic joints, with comparative results demonstrating the scope of application of joint compliance in bipedal walking

Advancing Musculoskeletal Robot Design for Dynamic and Energy-Efficient Bipedal Locomotion

Achieving bipedal robot locomotion performance that approaches human performance is a challenging research topic in the field of humanoid robotics, requiring interdisciplinary expertise from various disciplines, including neuroscience and biomechanics. Despite the remarkable results demonstrated by current humanoid robots---they can walk, stand, turn, climb stairs, carry a load, push a cart---the versatility, stability, and energy efficiency of humans have not yet been achieved. However, with robots entering our lives, whether in the workplace, in clinics, or in normal household environments, such improvements are increasingly important. The current state of research in bipedal robot locomotion reveals that several groups have continuously demonstrated enhanced locomotion performance of the developed robots. But each of these groups has taken a unilateral approach and placed the focus on only one aspect, in order to achieve enhanced movement abilities;---for instance, the motion control and postural stability or the mechanical design. The neural and mechanical systems in human and animal locomotion, however, are strongly coupled and should therefore not be treated separately. Human-inspired musculoskeletal design of bipedal robots offers great potential for enhanced dynamic and energy-efficient locomotion but also imposes major challenges for motion planning and control. In this thesis, we first present a detailed review of the problems related to achieving enhanced dynamic and energy-efficient bipedal locomotion, from various important perspectives, and examine the essential properties of the human locomotory apparatus. Subsequently, existing insights and approaches from biomechanics, to understand the neuromechanical motion apparatus, and from robotics, to develop more human-like robots that can move in our environment, are discussed in detail. These thorough investigations of the interrelated essential design decisions are used to develop a novel design for a musculoskeletal bipedal robot, BioBiped1, such that, in the long term, it is capable of realizing dynamic hopping, running, and walking motions. The BioBiped1 robot features a highly compliant tendon-driven actuation system that mimics key functionalities of the human lower limb system. In experiments, BioBiped1's locomotor function for the envisioned gaits is validated globally. It is shown that the robot is able to rebound passively, store and release energy, and actively push off from the ground. The proof of concept of BioBiped1's locomotor function, however, marks only the starting point for our investigations, since this novel design concept opens up a number of questions regarding the required design complexity for the envisioned motions and the appropriate motion generation and control concept. For this purpose, a simulator specifically designed for the requirements of musculoskeletally actuated robotic systems, including sufficiently realistic ground reaction forces, is developed. It relies on object-oriented design and is based on a numerical solver, without model switching, to enable the analysis of impact peak forces and the simulation of flight phases. The developed library also contains the models of the actuated and passive mono- and biarticular elastic tendons and a penalty-based compliant contact model with nonlinear damping, to incorporate the collision, friction, and stiction forces occurring during ground contact. Using these components, the full multibody system (MBS) dynamics model is developed. To ensure a sufficiently similar behavior of the simulated and the real musculoskeletal robot, various measurements and parameter identifications for sub-models are performed. Finally, it is shown that the simulation model behaves similarly to the real robot platform. The intelligent combination of actuated and passive mono- and biarticular tendons, imitating important human muscle groups, offers tremendous potential for improved locomotion performance but also requires a sophisticated concept for motion control of the robot. Therefore, a further contribution of this thesis is the development of a centralized, nonlinear model-based method for motion generation and control that utilizes the derived detailed dynamics models of the implemented actuators. The concept is used to realize both computer-generated hopping and human jogging motions. Additionally, the problem of appropriate motor-gear unit selection prior to the robot's construction is tackled, using this method. The thesis concludes with a number of simulation studies in which several leg actuation designs are examined for their optimality with regard to systematically selected performance criteria. Furthermore, earlier paradoxical biomechanical findings about biarticular muscles in running are presented and, for the first time, investigated by detailed simulation of the motion dynamics. Exploring the Lombard paradox, a novel reduced and energy-efficient locomotion model without knee extensor has been simulated successfully. The models and methods developed within this thesis, as well as the insights gained, are already being employed to develop future prototypes. In particular, the optimal dimensioning and setting of the actuators, including all mono- and biarticular muscle-tendon units, are based on the derived design guidelines and are extensively validated by means of the simulation models and the motion control method. These developments are expected to significantly enhance progress in the field of bipedal robot design and, in the long term, to drive improvements in rehabilitation for humans through an understanding of the neuromechanics underlying human walking and the application of this knowledge to the design of prosthetics

Study of design issues in a prototype lower-limb prosthesis - proof-of-concept in a 3D printed model

Dissertação de Mestrado Integrado em Engenharia Biomédica Ramo de Biomateriais, Reabilitação e BiomecânicaThe amputation of one or both lower limbs, which can be brought on by trauma, diabetes, or other vascular diseases, is an increasingly common occurrence, especially due to the increase in the number of cases of diabetes in the developed world. In Portugal alone 1300 amputations each year are attributed to diabetes. These amputations severely impact the mobility, self-esteem, and quality of life of the patients, a situation that can be alleviated via the installation of a lower limb prosthesis. Sadly, these prostheses are not yet capable of completely emulating a sound limb in an affordable fashion. In this dissertation, state-of-the-art research was carried out regarding the mechanics of human gait, both healthy and prosthetic. An investigation regarding the state-of-the-art research was also carried out regarding lower-limb prostheses, their evolution, mechanics, and prospects, as well as additive manufacturing techniques, and how they can be crucial to the development of affordable prostheses. Special attention was provided to the study of the leading edge of prostheses research, namely active prostheses, capable of generating and introducing energy into the human gait, rather than simply acting as passive devices. This dissertation follows up on previous work carried out in the BioWalk Project of Universidade do Minho’s BiRDLab: “Prosthetic Devices and Rehabilitation Solutions for the Lower Limbs Amputees”. This work consisted of the development of an active lower-limb prosthesis prototype, with the goal of providing an affordable, but functional, prosthesis for future testing with patients. However, the resulting prototype was laden with issues, such as excessive weight and an underpowered motor. As such, this work set out to identify these issues, design, implement and test modifications to the prosthesis to produce a satisfying prototype. Given the limited resources and facilities available, it was decided to work on a smaller model prosthesis installed in a bipedal robot, the DARwIn-OP, using it as proof-of-concept for modifications to be implemented in the BiRDLab prosthesis. Modifications were successfully implemented, chiefly among them a planetary gear-based reductor and a novel attachment mechanism built using additive manufacturing techniques. It is possible to conclude that there is a great potential in the implementation of additive manufacturing techniques in the development of affordable prosthesis.A amputação de um ou ambos os membros inferiores, que pode ser causada por trauma, diabetes, ou outras doenças vasculares, é um evento cada vez mais frequente, especialmente devido ao aumento do número de casos de diabetes no mundo desenvolvido. Em Portugal, 1300 amputações são atribuídas aos diabetes todos os anos. Estas amputações influenciam negativamente a mobilidade, autoestima e qualidade de vida dos pacientes, mas estes efeitos podem ser minimizados através da instalação de uma prótese de membro inferior. Infelizmente, estas próteses ainda não são capazes de emular completamente um membro saudável de forma económica. Nesta dissertação, um estado da arte do caminhar humano foi realizado, tendo em atenção o funcionamento deste, quer em sujeitos saudáveis ou amputados. Um estado da arte também foi realizado relativamente às próteses de membros inferiores, a sua evolução, funcionamento, e perspetivas futuras, e também relativamente a técnicas de fabrico aditivas e a forma como estas podem ser aplicadas em próteses acessíveis. Tomou-se atenção especial ao estudo das próteses ativas, capazes de gerar e introduzir energia no caminhar, ao invés das próteses passivas tradicionais. Esta dissertação baseia-se em trabalho prévio ao abrigo do projeto BioWalk do laboratório BiRDLab da Universidade do Minho: “Dispositivos prostéticos e soluções de reabilitação para amputados dos membros inferiores”. Este trabalho consistiu no desenvolvimento de um protótipo de prótese de membro inferior ativa, com o objetivo de criar uma prótese de baixo custo para testes em pacientes. No entanto, o protótipo produzido possuí vários problemas, tais como peso excessivo e um motor subdimensionado. Assim sendo, este trabalho propôs-se a identificar estes problemas e a desenhar, implementar, e testar modificações. Tendo em conta os limitados recursos disponíveis, decidiu-se trabalhar numa prótese modelo mais pequena, instalada num robô bipedal, o DARwIN-OP, e a usá-la para testar modificações a implementar na prótese do BiRDLab. As modificações foram implementadas com sucesso, especialmente um redutor de engrenagens planetárias e um novo método de conectar a prótese, usando técnicas de fabrico aditivas

Soft Robotics: Design for Simplicity, Performance, and Robustness of Robots for Interaction with Humans.

This thesis deals with the design possibilities concerning the next generation of advanced Robots. Aim of the work is to study, analyse and realise artificial systems that are essentially simple, performing and robust and can live and coexist with humans. The main design guideline followed in doing so is the Soft Robotics Approach, that implies the design of systems with intrinsic mechanical compliance in their architecture. The first part of the thesis addresses design of new soft robotics actuators, or robotic muscles. At the beginning are provided information about what a robotic muscle is and what is needed to realise it. A possible classification of these systems is analysed and some criteria useful for their comparison are explained. After, a set of functional specifications and parameters is identified and defined, to characterise a specific subset of this kind of actuators, called Variable Stiffness Actuators. The selected parameters converge in a data-sheet that easily defines performance and abilities of the robotic system. A complete strategy for the design and realisation of this kind of system is provided, which takes into account their me- chanical morphology and architecture. As consequence of this, some new actuators are developed, validated and employed in the execution of complex experimental tasks. In particular the actuator VSA-Cube and its add-on, a Variable Damper, are developed as the main com- ponents of a robotics low-cost platform, called VSA-CubeBot, that v can be used as an exploratory platform for multi degrees of freedom experiments. Experimental validations and mathematical models of the system employed in multi degrees of freedom tasks (bimanual as- sembly and drawing on an uneven surface), are reported. The second part of the thesis is about the design of multi fingered hands for robots. In this part of the work the Pisa-IIT SoftHand is introduced. It is a novel robot hand prototype designed with the purpose of being as easily usable, robust and simple as an industrial gripper, while exhibiting a level of grasping versatility and an aspect comparable to that of the human hand. In the thesis the main theo- retical tool used to enable such simplification, i.e. the neuroscience– based notion of soft synergies, are briefly reviewed. The approach proposed rests on ideas coming from underactuated hand design. A synthesis method to realize a desired set of soft synergies through the principled design of adaptive underactuated mechanisms, which is called the method of adaptive synergies, is discussed. This ap- proach leads to the design of hands accommodating in principle an arbitrary number of soft synergies, as demonstrated in grasping and manipulation simulations and experiments with a prototype. As a particular instance of application of the method of adaptive syner- gies, the Pisa–IIT SoftHand is then described in detail. The design and implementation of the prototype hand are shown and its effec- tiveness demonstrated through grasping experiments. Finally, control of the Pisa/IIT Hand is considered. Few different control strategies are adopted, including an experimental setup with the use of surface Electromyographic signals

From Underactuation to Quasi‐Full Actuation: A Unifying Control Framework for Rigid and Elastic Joint Robot

The quest for animal-like performance in robots has driven the integration of elastic elements in their drive trains, sparking a revolution in robot design. Elastic robots can store and release potential energy, providing distinct advantages over traditional robots, such as enhanced safety in human-robot interaction, resilience to mechanical shocks, improved energy efficiency in cyclic tasks, and dynamic motion capabilities. Exploiting their full potential, however, necessitates novel control methods. This thesis advances the field of nonlinear control for underactuated systems and utilizes the results to push the boundaries of motion and interaction performance of elastic robots. Through real-life experiments and applications, the proposed controllers demonstrate that compliant robots hold promise as groundbreaking robotic technology. To achieve these objectives, we first derive a simultaneous phase space and input transformation that enables a specific class of underactuated Lagrangian systems to be treated as if fully actuated. These systems can be represented as the interconnection of actuated and underactuated subsystems, with the kinetic energy of each subsystem depending only on its own velocity. Elastic robots are typical representatives. We refer to the transformed system as quasi-fully actuated due to weak constraints on the new inputs. Fundamental aspects of the transforming equations are 1) the same Lagrangian function characterizes both the original and transformed systems, 2) the transformed system establishes a passive mapping between inputs and outputs, and 3) the solutions of both systems are in a one-to-one correspondence, describing the same physical reality. This correspondence allows us to study and control the behavior of the quasi-fully actuated system instead of the underactuated one. Thus, this approach unifies the control design for rigid and elastic joint robots, enabling the direct application of control results inherited from the fully-actuated case while ensuring closed-loop system stability and passivity. Unlike existing methods, the quasi-full actuation concept does not rely on inner control loops or the neglect and cancellation of dynamics. Notably, as joint stiffness values approach infinity, the control equivalent of a rigid robot is recovered. Building upon the quasi-full actuation concept, we extend energy-based control schemes such as energy shaping and damping injection, Euler-Lagrange controllers, and impedance control. Moreover, we introduce Elastic Structure Preserving (ESP) control, a passivity-based control scheme designed for robots with elastic or viscoelastic joints, guided by the principle of ``do as little as possible''. The underlying hope is that reducing the system shaping, i.e., having a closed-loop dynamics match in some way the robot's intrinsic structure, will award high performance with little control effort. By minimizing the system shaping, we obtain low-gain designs, which are favorable concerning robustness and facilitate the emergence of natural motions. A comparison with state-of-the-art controllers highlights the minimalistic nature of ESP control. Additionally, we present a synthesis method, based on purely geometric arguments, for achieving time-optimal rest-to-rest motions of an elastic joint with bounded input. Finally, we showcase the remarkable performance and robustness of the proposed ESP controllers on DLR David, an anthropomorphic robot implemented with variable impedance actuators. Experimental evidence reveals that ESP designs enable safe and compliant interaction with the environment and rigid-robot-level accuracy in free motion. Additionally, we introduce a control framework that allows DLR David to perform commercially relevant tasks, such as pick and place, teleoperation, hammer drilling into a concrete block, and unloading a dishwasher. The successful execution of these tasks provides compelling evidence that compliant robots have a promising future in commercial applications