Digital VLSI Implementation of Piecewise-Affine Controllers Based on Lattice Approach

This paper presents a small, fast, low-power consumption solution for piecewise-affine (PWA) controllers. To achieve this goal, a digital architecture for very-large-scale integration (VLSI) circuits is proposed. The implementation is based on the simplest lattice form, which eliminates the point location problem of other PWA representations and is able to provide continuous PWA controllers defined over generic partitions of the input domain. The architecture is parameterized in terms of number of inputs, outputs, signal resolution, and features of the controller to be generated. The design flows for field-programmable gate arrays and application-specific integrated circuits are detailed. Several application examples of explicit model predictive controllers (such as an adaptive cruise control and the control of a buck-boost dc-dc converter) are included to illustrate the performance of the VLSI solution obtained with the proposed lattice-based architecture

Digital VLSI Implementation of Piecewise-Affine Controllers Based on Lattice Approach

This paper presents a small, fast, low-power consumption solution for piecewise-affine (PWA) controllers. To achieve this goal, a digital architecture for very-large-scale integration (VLSI) circuits is proposed. The implementation is based on the simplest lattice form, which eliminates the point location problem of other PWA representations and is able to provide continuous PWA controllers defined over generic partitions of the input domain. The architecture is parameterized in terms of number of inputs, outputs, signal resolution, and features of the controller to be generated. The design flows for field-programmable gate arrays and application-specific integrated circuits are detailed. Several application examples of explicit model predictive controllers (such as an adaptive cruise control and the control of a buck-boost dc-dc converter) are included to illustrate the performance of the VLSI solution obtained with the proposed lattice-based architecture.Peer reviewe

FPGAs in Industrial Control Applications

The aim of this paper is to review the state-of-the-art of Field Programmable Gate Array (FPGA) technologies and their contribution to industrial control applications. Authors start by addressing various research fields which can exploit the advantages of FPGAs. The features of these devices are then presented, followed by their corresponding design tools. To illustrate the benefits of using FPGAs in the case of complex control applications, a sensorless motor controller has been treated. This controller is based on the Extended Kalman Filter. Its development has been made according to a dedicated design methodology, which is also discussed. The use of FPGAs to implement artificial intelligence-based industrial controllers is then briefly reviewed. The final section presents two short case studies of Neural Network control systems designs targeting FPGAs

Field Programmable Gate Arrays and Reconfigurable Computing in Automatic Control

New combustion engine principles increase the demands on feedback combustion control, at the same time economical considerations currently enforce the usage of low-end control hardware limiting implementation possibilities. Significant development is simultaneously and continuously carried out within the field of Field Programmable Gate Arrays (FPGAs). In recent years FPGAs have developed, from being a device mainly used to implement grids of 'glue-logic' to something of a flexible 'dream device' in cost and performance sensitive applications. It is not solely the development of FPGA devices which has made the FPGA the promising implementation platform it is, development of software tool sets and design methodologies is as important as the device as such. This thesis describes the nature of FPGAs, how they work, which programming environments that are available and which design methodologies that can be used on different levels. Focus is set on implementing control and feedback control on FPGAs in general terms. There are a lot of practical considerations differing between the FPGA environment and the well-known micro-controller environment and those are discussed from the view of the literature available in the different areas. The potential application of FPGAs is described and illustrated with application examples found in the literature, both general applications and control applications are discussed. The intended application is control of internal combustion engines and one FPGA implementation of a modeling algorithm commonly used within automotive control is described and discussed. The intention is to illustrate the usefulness in automotive control applications. Finally a suggestion of a suitable FPGA based automotive-control development environment is treat

Efficient Neural Network Implementations on Parallel Embedded Platforms Applied to Real-Time Torque-Vectoring Optimization Using Predictions for Multi-Motor Electric Vehicles

The combination of machine learning and heterogeneous embedded platforms enables new potential for developing sophisticated control concepts which are applicable to the field of vehicle dynamics and ADAS. This interdisciplinary work provides enabler solutions -ultimately implementing fast predictions using neural networks (NNs) on field programmable gate arrays (FPGAs) and graphical processing units (GPUs)- while applying them to a challenging application: Torque Vectoring on a multi-electric-motor vehicle for enhanced vehicle dynamics. The foundation motivating this work is provided by discussing multiple domains of the technological context as well as the constraints related to the automotive field, which contrast with the attractiveness of exploiting the capabilities of new embedded platforms to apply advanced control algorithms for complex control problems. In this particular case we target enhanced vehicle dynamics on a multi-motor electric vehicle benefiting from the greater degrees of freedom and controllability offered by such powertrains. Considering the constraints of the application and the implications of the selected multivariable optimization challenge, we propose a NN to provide batch predictions for real-time optimization. This leads to the major contribution of this work: efficient NN implementations on two intrinsically parallel embedded platforms, a GPU and a FPGA, following an analysis of theoretical and practical implications of their different operating paradigms, in order to efficiently harness their computing potential while gaining insight into their peculiarities. The achieved results exceed the expectations and additionally provide a representative illustration of the strengths and weaknesses of each kind of platform. Consequently, having shown the applicability of the proposed solutions, this work contributes valuable enablers also for further developments following similar fundamental principles.Some of the results presented in this work are related to activities within the 3Ccar project, which has received funding from ECSEL Joint Undertaking under grant agreement No. 662192. This Joint Undertaking received support from the European Union’s Horizon 2020 research and innovation programme and Germany, Austria, Czech Republic, Romania, Belgium, United Kingdom, France, Netherlands, Latvia, Finland, Spain, Italy, Lithuania. This work was also partly supported by the project ENABLES3, which received funding from ECSEL Joint Undertaking under grant agreement No. 692455-2

FPGA Based Powertrain Control for Electric Vehicles

In this article an FPGA based solution for the advance control of multi-motor EVs was proposed. The design was build around a powertrain IP Core library containing the most relevant functions for the EV operation: motor torque and flux regulation, energy loss minimization and vehicle safety. Due to the parallel, modularity and reconfigurability features of FPGAs, this library can be reused in the development of several control architectures that best suits the EV powertrain configuration (single or multi-motor) and functional requirements. As proof of concept, the powertrain library was employed in the design of minimal control system for a bi-motor EV prototype and implemented in a low cost Xilinx Spartan 3 FPGA. Experimental verification of the control unit was provided, showing reasonable consumption metrics and illustrating the energy benefits from regenerative braking

FPGA design methodology for industrial control systems—a review

This paper reviews the state of the art of fieldprogrammable gate array (FPGA) design methodologies with a focus on industrial control system applications. This paper starts with an overview of FPGA technology development, followed by a presentation of design methodologies, development tools and relevant CAD environments, including the use of portable hardware description languages and system level programming/design tools. They enable a holistic functional approach with the major advantage of setting up a unique modeling and evaluation environment for complete industrial electronics systems. Three main design rules are then presented. These are algorithm refinement, modularity, and systematic search for the best compromise between the control performance and the architectural constraints. An overview of contributions and limits of FPGAs is also given, followed by a short survey of FPGA-based intelligent controllers for modern industrial systems. Finally, two complete and timely case studies are presented to illustrate the benefits of an FPGA implementation when using the proposed system modeling and design methodology. These consist of the direct torque control for induction motor drives and the control of a diesel-driven synchronous stand-alone generator with the help of fuzzy logic

Platform-based design, test and fast verification flow for mixed-signal systems on chip

This research is providing methodologies to enhance the design phase from architectural space exploration and system study to verification of the whole mixed-signal system. At the beginning of the work, some innovative digital IPs have been designed to develop efficient signal conditioning for sensor systems on-chip that has been included in commercial products. After this phase, the main focus has been addressed to the creation of a re-usable and versatile test of the device after the tape-out which is close to become one of the major cost factor for ICs companies, strongly linking it to model’s test-benches to avoid re-design phases and multi-environment scenarios, producing a very effective approach to a single, fast and reliable multi-level verification environment. All these works generated different publications in scientific literature. The compound scenario concerning the development of sensor systems is presented in Chapter 1, together with an overview of the related market with a particular focus on the latest MEMS and MOEMS technology devices, and their applications in various segments. Chapter 2 introduces the state of the art for sensor interfaces: the generic sensor interface concept (based on sharing the same electronics among similar applications achieving cost saving at the expense of area and performance loss) versus the Platform Based Design methodology, which overcomes the drawbacks of the classic solution by keeping the generality at the highest design layers and customizing the platform for a target sensor achieving optimized performances. An evolution of Platform Based Design achieved by implementation into silicon of the ISIF (Intelligent Sensor InterFace) platform is therefore presented. ISIF is a highly configurable mixed-signal chip which allows designers to perform an effective design space exploration and to evaluate directly on silicon the system performances avoiding the critical and time consuming analysis required by standard platform based approach. In chapter 3 we describe the design of a smart sensor interface for conditioning next generation MOEMS. The adoption of a new, high performance and high integrated technology allow us to integrate not only a versatile platform but also a powerful ARM processor and various IPs providing the possibility to use the platform not only as a conditioning platform but also as a processing unit for the application. In this chapter a description of the various blocks is given, with a particular emphasis on the IP developed in order to grant the highest grade of flexibility with the minimum area occupation. The architectural space evaluation and the application prototyping with ISIF has enabled an effective, rapid and low risk development of a new high performance platform achieving a flexible sensor system for MEMS and MOEMS monitoring and conditioning. The platform has been design to cover very challenging test-benches, like a laser-based projector device. In this way the platform will not only be able to effectively handle the sensor but also all the system that can be built around it, reducing the needed for further electronics and resulting in an efficient test bench for the algorithm developed to drive the system. The high costs in ASIC development are mainly related to re-design phases because of missing complete top-level tests. Analog and digital parts design flows are separately verified. Starting from these considerations, in the last chapter a complete test environment for complex mixed-signal chips is presented. A semi-automatic VHDL-AMS flow to provide totally matching top-level is described and then, an evolution for fast self-checking test development for both model and real chip verification is proposed. By the introduction of a Python interface, the designer can easily perform interactive tests to cover all the features verification (e.g. calibration and trimming) into the design phase and check them all with the same environment on the real chip after the tape-out. This strategy has been tested on a consumer 3D-gyro for consumer application, in collaboration with SensorDynamics AG

CONTROL CHARACTERISTICS OF AN ALL-DIGITAL PROPORTIONAL-INTEGRAL-DERIVATIVE (PID) COMPENSATOR

The digitization of classical control systems presents a number of challenges and opportunities with respect to the miniaturization, distribution, reliability verification and obsolescence of both the controller and the underlying system under control. A method for the design of proportional-integral-derivative (PID) compensators realized in the form of all-digital components is presented. All-digital refers to a system implementation that is realizable with a wide range of digital logic components including discrete digital logic elements and programmable logic devices (PLDs) such as field-programmable gate arrays. The proportional, integral and derivative components of the classical PID control law were re-envisioned in terms of frequency of occurrences or counts for adaptation to combinatorial and sequential digital logic. Modification of the control scheme around this newly formed representation of system error enables the development of a PID-like FPGA-based or PLD-based controller. Details of the design of an all-digital PID-like controller including abstract, causal block diagrams and a MATLAB® and Simulink® based implementation are presented. The compensator was simulated in a velocity tracking DC motor control application and was found to perform comparably to that of a classical PID based control. Methods for assessing the resultant stability of an all-digital PID compensated system under control are discussed