Application of Audible Signals in Tool Condition Monitoring using Machine Learning Techniques

Machining is always accompanied by many difficulties like tool wear, tool breakage, improper machining conditions, non-uniform workpiece properties and some other irregularities, which are some of major barriers to highly-automated operations. Effective tool condition monitoring (TCM) system provides a best solution to monitor those irregular machining processes and suggest operators to take appropriate actions. Even though a wide variety of monitoring techniques have been developed for the online detection of tool condition, it remains an unsolved problem to look for a reliable, simple and cheap solution. This research work mainly focuses on developing a real-time tool condition monitoring model to detect the tool condition, part quality in machining process by using machine learning techniques through sound monitoring. The present study shows the development of a process model capable of on-line process monitoring utilizing machine learning techniques to analyze the sound signals collected during machining and train the proposed system to predict the cutting phenomenon during machining. A decision-making system based on the machine learning technique involving Support Vector Machine approach is developed. The developed system is trained with pre-processed data and tested, and the system showed a significant prediction accuracy in different applications which proves to be an effective model in applying to machining process as an on-line process monitoring system. In addition, this system also proves to be effective, cheap, compact and sensory position invariant. The successful development of the proposed TCM system can provide a practical tool to reduce downtime for tool changes and minimize the amount of scrap in metal cutting industry

Data mining using intelligent systems : an optimized weighted fuzzy decision tree approach

Data mining can be said to have the aim to analyze the observational datasets to find relationships and to present the data in ways that are both understandable and useful. In this thesis, some existing intelligent systems techniques such as Self-Organizing Map, Fuzzy C-means and decision tree are used to analyze several datasets. The techniques are used to provide flexible information processing capability for handling real-life situations. This thesis is concerned with the design, implementation, testing and application of these techniques to those datasets. The thesis also introduces a hybrid intelligent systems technique: Optimized Weighted Fuzzy Decision Tree (OWFDT) with the aim of improving Fuzzy Decision Trees (FDT) and solving practical problems. This thesis first proposes an optimized weighted fuzzy decision tree, incorporating the introduction of Fuzzy C-Means to fuzzify the input instances but keeping the expected labels crisp. This leads to a different output layer activation function and weight connection in the neural network (NN) structure obtained by mapping the FDT to the NN. A momentum term was also introduced into the learning process to train the weight connections to avoid oscillation or divergence. A new reasoning mechanism has been also proposed to combine the constructed tree with those weights which had been optimized in the learning process. This thesis also makes a comparison between the OWFDT and two benchmark algorithms, Fuzzy ID3 and weighted FDT. SIx datasets ranging from material science to medical and civil engineering were introduced as case study applications. These datasets involve classification of composite material failure mechanism, classification of electrocorticography (ECoG)/Electroencephalogram (EEG) signals, eye bacteria prediction and wave overtopping prediction. Different intelligent systems techniques were used to cluster the patterns and predict the classes although OWFDT was used to design classifiers for all the datasets. In the material dataset, Self-Organizing Map and Fuzzy C-Means were used to cluster the acoustic event signals and classify those events to different failure mechanism, after the classification, OWFDT was introduced to design a classifier in an attempt to classify acoustic event signals. For the eye bacteria dataset, we use the bagging technique to improve the classification accuracy of Multilayer Perceptrons and Decision Trees. Bootstrap aggregating (bagging) to Decision Tree also helped to select those most important sensors (features) so that the dimension of the data could be reduced. Those features which were most important were used to grow the OWFDT and the curse of dimensionality problem could be solved using this approach. The last dataset, which is concerned with wave overtopping, was used to benchmark OWFDT with some other Intelligent Systems techniques, such as Adaptive Neuro-Fuzzy Inference System (ANFIS), Evolving Fuzzy Neural Network (EFuNN), Genetic Neural Mathematical Method (GNMM) and Fuzzy ARTMAP. Through analyzing these datasets using these Intelligent Systems Techniques, it has been shown that patterns and classes can be found or can be classified through combining those techniques together. OWFDT has also demonstrated its efficiency and effectiveness as compared with a conventional fuzzy Decision Tree and weighted fuzzy Decision Tree

Computational Intelligence Applied to Financial Price Prediction: A State of the Art Review

The following work aims to review the most important research from computational intelligence applied to the financial price prediction problem. The article is organized as follows: The first section summarizes the role of predictability in the Neoclassical financial world. This section also criticizes the zero predictability framework. The second section presents the main computational intelligence techniques applied to financial price prediction. The third section depicts common features of revised works

Artificial intelligence methods for security and cyber security systems

This research is in threat analysis and countermeasures employing Artificial Intelligence (AI) methods within the civilian domain, where safety and mission-critical aspects are essential. AI has challenges of repeatable determinism and decision explanation. This research proposed methods for dense and convolutional networks that provided repeatable determinism. In dense networks, the proposed alternative method had an equal performance with more structured learnt weights. The proposed method also had earlier learning and higher accuracy in the Convolutional networks. When demonstrated in colour image classification, the accuracy improved in the first epoch to 67%, from 29% in the existing scheme. Examined in transferred learning with the Fast Sign Gradient Method (FSGM) as an analytical method to control distortion of dissimilarity, a finding was that the proposed method had more significant retention of the learnt model, with 31% accuracy instead of 9%. The research also proposed a threat analysis method with set-mappings and first principle analytical steps applied to a Symbolic AI method using an algebraic expert system with virtualized neurons. The neural expert system method demonstrated the infilling of parameters by calculating beamwidths with variations in the uncertainty of the antenna type. When combined with a proposed formula extraction method, it provides the potential for machine learning of new rules as a Neuro-Symbolic AI method. The proposed method uses extra weights allocated to neuron input value ranges as activation strengths. The method simplifies the learnt representation reducing model depth, thus with less significant dropout potential. Finally, an image classification method for emitter identification is proposed with a synthetic dataset generation method and shows the accurate identification between fourteen radar emission modes with high ambiguity between them (and achieved 99.8% accuracy). That method would be a mechanism to recognize non-threat civil radars aimed at threat alert when deviations from those civilian emitters are detected

Data mining using intelligent systems : an optimized weighted fuzzy decision tree approach

Data mining can be said to have the aim to analyze the observational datasets to find relationships and to present the data in ways that are both understandable and useful. In this thesis, some existing intelligent systems techniques such as Self-Organizing Map, Fuzzy C-means and decision tree are used to analyze several datasets. The techniques are used to provide flexible information processing capability for handling real-life situations. This thesis is concerned with the design, implementation, testing and application of these techniques to those datasets. The thesis also introduces a hybrid intelligent systems technique: Optimized Weighted Fuzzy Decision Tree (OWFDT) with the aim of improving Fuzzy Decision Trees (FDT) and solving practical problems. This thesis first proposes an optimized weighted fuzzy decision tree, incorporating the introduction of Fuzzy C-Means to fuzzify the input instances but keeping the expected labels crisp. This leads to a different output layer activation function and weight connection in the neural network (NN) structure obtained by mapping the FDT to the NN. A momentum term was also introduced into the learning process to train the weight connections to avoid oscillation or divergence. A new reasoning mechanism has been also proposed to combine the constructed tree with those weights which had been optimized in the learning process. This thesis also makes a comparison between the OWFDT and two benchmark algorithms, Fuzzy ID3 and weighted FDT. SIx datasets ranging from material science to medical and civil engineering were introduced as case study applications. These datasets involve classification of composite material failure mechanism, classification of electrocorticography (ECoG)/Electroencephalogram (EEG) signals, eye bacteria prediction and wave overtopping prediction. Different intelligent systems techniques were used to cluster the patterns and predict the classes although OWFDT was used to design classifiers for all the datasets. In the material dataset, Self-Organizing Map and Fuzzy C-Means were used to cluster the acoustic event signals and classify those events to different failure mechanism, after the classification, OWFDT was introduced to design a classifier in an attempt to classify acoustic event signals. For the eye bacteria dataset, we use the bagging technique to improve the classification accuracy of Multilayer Perceptrons and Decision Trees. Bootstrap aggregating (bagging) to Decision Tree also helped to select those most important sensors (features) so that the dimension of the data could be reduced. Those features which were most important were used to grow the OWFDT and the curse of dimensionality problem could be solved using this approach. The last dataset, which is concerned with wave overtopping, was used to benchmark OWFDT with some other Intelligent Systems techniques, such as Adaptive Neuro-Fuzzy Inference System (ANFIS), Evolving Fuzzy Neural Network (EFuNN), Genetic Neural Mathematical Method (GNMM) and Fuzzy ARTMAP. Through analyzing these datasets using these Intelligent Systems Techniques, it has been shown that patterns and classes can be found or can be classified through combining those techniques together. OWFDT has also demonstrated its efficiency and effectiveness as compared with a conventional fuzzy Decision Tree and weighted fuzzy Decision Tree.EThOS - Electronic Theses Online ServiceUniversity of WarwickOverseas Research Students Awards Scheme (ORSAS)GBUnited Kingdo

An investigation into the energy and control implications of adaptive comfort in a modern office building

PhD ThesisAn investigation into the potentials of adaptive comfort in an office building is carried out using fine grained primary data and computer modelling. A comprehensive literature review and background study into energy and comfort aspects of building management provides the backdrop against which a target building is subjected to energy and comfort audit, virtual simulation and impact assessment of adaptive comfort standard (BS EN 15251: 2007). Building fabric design is also brought into focus by examining 2006 and 2010 Approved Document part L potentials against Passive House design. This is to reflect the general direction of regulatory development which tends toward zero carbon design by the end of this decade. In finishing a study of modern controls in buildings is carried out to assess the strongest contenders that next generation heating, ventilation and air-conditioning technologies will come to rely on in future buildings. An actual target building constitutes the vehicle for the work described above. A virtual model of this building was calibrated against an extensive set of actual data using version control method. The results were improved to surpass ASHRAE Guide 14. A set of different scenarios were constructed to account for improved fabric design as well as historical weather files and future weather predictions. These scenarios enabled a comparative study to investigate the effect of BS EN 15251:2007 when compared to conventional space controls. The main finding is that modern commercial buildings built to the latest UK statutory regulations can achieve considerable carbon savings through adaptive comfort standard. However these savings are only modestly improved if fabric design is enhanced to passive house levels. Adaptive comfort can also be readily deployed using current web-enabled control applications. However an actual field study is necessary to provide invaluable insight into occupants’ acceptance of this standard since winter-time space temperature results derived from BS EN 15251:2007 constitute a notable departure from CIBSE environmental guidelines

Monitoring a diagnosis for control of an intelligent machining process

A multi-level modular control scheme to realize integrated process monitoring, diagnosis and control for intelligent machining is proposed and implemented. PC-based hardware architecture to manipulate machining process cutting parameters, using a PMAC interface card as well as sensing processes performance parameters through sampling, and processing by means of DSP interface cards is presented. Controller hardware, to interface the PC-based PMAC interface card to a machining process for the direct control of speed, feed and depth of cut, is described. Sensors to directly measure on-line process performance parameters, including cutting forces, cutting sound, tool-workpiece vibration, cutting temperature and spindle current are described. The indirect measurement of performance parameter surface roughness and tool wear monitoring, through the use of NF sensor fusion modeling, is described and verified. An object based software architecture, with corresponding user interfaces (using Microsoft Visual C++ Foundation Classes and implemented C++ classes for sending motion control commands to the PMAC and receiving processed on-line sensor data from the DSP) is explained. The software structure indicates all the components necessary for integrating the monitoring, diagnosis and control scheme. C-based software code executed on the DSP for real-time sampling, filtering and FFT processing of sensor signals, is explained. Making use of experimental data and regression analysis, analytical relationships between cutting parameters (independent) and each of the performance parameters (dependent) are obtained and used to simulate the machining process. A fuzzy relation that contains values determined from statistical data (indicating the strength of connection between the independent and dependent variables) is proposed. The fuzzy relation forms the basis of a diagnostic scheme that is able to intelligently determine which independent variable to change when a machining performance parameter exceeds control limits. The intelligent diagnosis scheme is extensively tested using the machining process simulation