Optimal workplacement for robotic friction stir welding task

Robotic manipulators are widely used in industry for welding processes. Inadequate joint stiffness in the manipulators often limits their use for high quality welding operations because of the deformation errors produced during the process. As a matter of fact, welding quality deteriorates with decreasing joint stiffness. This paper presents an approach to determine an optimal workspace of operation by minimizing the lateral deflection errors in position and orientation of the end effector during Friction Stir Welding. This has been done by estimating the errors in position and orientation of the end effector, also the point of contact with work piece which directly affects welding quality, when it experiences a wrench during welding operation. The technique was applied to an elastodynamic model of a 6 DOF manipulator with different path constraints for welding process to achieve optimal task placement. In a nutshell, optimal starting position or an optimal direction of motion for best welding quality can be precisely computed or even both together can be calculated but with numerical complexity.ANR COROUSS

Optimization of different welding processes using statistical and numerical approaches – A reference guide

Welding input parameters play a very significant role in determining the quality of a weld joint. The joint quality can be defined in terms of properties such as weld-bead geometry, mechanical properties, and distortion. Generally, all welding processes are used with the aim of obtaining a welded joint with the desired weld-bead parameters, excellent mechanical properties with minimum distortion. Nowadays, application of design of experiment (DoE), evolutionary algorithms and computational network are widely used to develop a mathematical relationship between the welding process input parameters and the output variables of the weld joint in order to determine the welding input parameters that lead to the desired weld quality. A comprehensive literature review of the application of these methods in the area of welding has been introduced herein. This review was classified according to the output features of the weld, i.e. bead geometry and mechanical properties of the welds

Aeronautical Engineering: A continuing bibliography, supplement 120

This bibliography contains abstracts for 297 reports, articles, and other documents introduced into the NASA scientific and technical information system in February 1980

A New Approach to Time-Optimal Path Parameterization based on Reachability Analysis

Time-Optimal Path Parameterization (TOPP) is a well-studied problem in robotics and has a wide range of applications. There are two main families of methods to address TOPP: Numerical Integration (NI) and Convex Optimization (CO). NI-based methods are fast but difficult to implement and suffer from robustness issues, while CO-based approaches are more robust but at the same time significantly slower. Here we propose a new approach to TOPP based on Reachability Analysis (RA). The key insight is to recursively compute reachable and controllable sets at discretized positions on the path by solving small Linear Programs (LPs). The resulting algorithm is faster than NI-based methods and as robust as CO-based ones (100% success rate), as confirmed by extensive numerical evaluations. Moreover, the proposed approach offers unique additional benefits: Admissible Velocity Propagation and robustness to parametric uncertainty can be derived from it in a simple and natural way.Comment: 15 pages, 9 figure

Nonlinear Receding-Horizon Control of Rigid Link Robot Manipulators

The approximate nonlinear receding-horizon control law is used to treat the trajectory tracking control problem of rigid link robot manipulators. The derived nonlinear predictive law uses a quadratic performance index of the predicted tracking error and the predicted control effort. A key feature of this control law is that, for their implementation, there is no need to perform an online optimization, and asymptotic tracking of smooth reference trajectories is guaranteed. It is shown that this controller achieves the positions tracking objectives via link position measurements. The stability convergence of the output tracking error to the origin is proved. To enhance the robustness of the closed loop system with respect to payload uncertainties and viscous friction, an integral action is introduced in the loop. A nonlinear observer is used to estimate velocity. Simulation results for a two-link rigid robot are performed to validate the performance of the proposed controller. Keywords: receding-horizon control, nonlinear observer, robot manipulators, integral action, robustness

Transient thermography for flaw detection in friction stir welding : a machine learning approach

A systematic computational method to simulate and detect sub-surface flaws, through non-destructive transient thermography, in aluminium sheets and friction stir welded sheets is proposed. The proposed method relies on feature extraction methods and a data driven machine learning modelling structure. In this work, we propose the use of a multi-layer perceptron feed-forward neural-network with feature extraction methods to improve the flaw-probing depth of transient thermography inspection. Furthermore, for the first time, we propose Thermographic Signal Linear Modelling (TSLM), a hyper-parameterfree feature extraction technique for transient thermography. The new feature extraction and modelling framework was tested with out-of-sample experimental transient thermography data and results show effectiveness in sub-surface flaw detection of up to 2.3 mm deep in aluminium sheets (99.8 % true positive rate, 92.1 % true negative rate) and up to 2.2 mm deep in friction stir welds (97.2 % true positive rate, 87.8 % true negative rate)

Parallel Manipulators

In recent years, parallel kinematics mechanisms have attracted a lot of attention from the academic and industrial communities due to potential applications not only as robot manipulators but also as machine tools. Generally, the criteria used to compare the performance of traditional serial robots and parallel robots are the workspace, the ratio between the payload and the robot mass, accuracy, and dynamic behaviour. In addition to the reduced coupling effect between joints, parallel robots bring the benefits of much higher payload-robot mass ratios, superior accuracy and greater stiffness; qualities which lead to better dynamic performance. The main drawback with parallel robots is the relatively small workspace. A great deal of research on parallel robots has been carried out worldwide, and a large number of parallel mechanism systems have been built for various applications, such as remote handling, machine tools, medical robots, simulators, micro-robots, and humanoid robots. This book opens a window to exceptional research and development work on parallel mechanisms contributed by authors from around the world. Through this window the reader can get a good view of current parallel robot research and applications

Sliding Mode Control

The main objective of this monograph is to present a broad range of well worked out, recent application studies as well as theoretical contributions in the field of sliding mode control system analysis and design. The contributions presented here include new theoretical developments as well as successful applications of variable structure controllers primarily in the field of power electronics, electric drives and motion steering systems. They enrich the current state of the art, and motivate and encourage new ideas and solutions in the sliding mode control area

Industrial Robotics

This book covers a wide range of topics relating to advanced industrial robotics, sensors and automation technologies. Although being highly technical and complex in nature, the papers presented in this book represent some of the latest cutting edge technologies and advancements in industrial robotics technology. This book covers topics such as networking, properties of manipulators, forward and inverse robot arm kinematics, motion path-planning, machine vision and many other practical topics too numerous to list here. The authors and editor of this book wish to inspire people, especially young ones, to get involved with robotic and mechatronic engineering technology and to develop new and exciting practical applications, perhaps using the ideas and concepts presented herein