The latent state hazard model, with application to wind turbine reliability

We present a new model for reliability analysis that is able to distinguish the latent internal vulnerability state of the equipment from the vulnerability caused by temporary external sources. Consider a wind farm where each turbine is running under the external effects of temperature, wind speed and direction, etc. The turbine might fail because of the external effects of a spike in temperature. If it does not fail during the temperature spike, it could still fail due to internal degradation, and the spike could cause (or be an indication of) this degradation. The ability to identify the underlying latent state can help better understand the effects of external sources and thus lead to more robust decision-making. We present an experimental study using SCADA sensor measurements from wind turbines in Italy.Comment: Published at http://dx.doi.org/10.1214/15-AOAS859 in the Annals of Applied Statistics (http://www.imstat.org/aoas/) by the Institute of Mathematical Statistics (http://www.imstat.org

Bayesian Filtering Methods For Dynamic System Monitoring and Control

Real-time system monitoring and control represent two of the most important issues that characterize modern industries in critical areas of civilian and military interest, including the power grid, energy, healthcare, aerospace, and infrastructure. During the past decade, there has been a rapid development of robust dynamic system monitoring and control methods for fault diagnosis and failure prognosis. Among various monitoring and control policies, condition-based maintenance (CBM) has been studied by many researchers due to its ability to enable a large amount of monitoring data for real-time diagnostics and prognostics. A considerable amount of literature has been published on the subject, providing a large volume of dynamic system control methods. Previously published studies are limited by assumptions that can generally be distinguished into three main categories: i) predefined system failure thresholds, ii) simplified latent dynamics, and iii) unrealistic parametric forms that describe the evolution of system dynamics through time. This thesis provides an array of solution approaches that overcome the aforementioned assumptions in a smart and effective way by introducing novel quantitative frameworks for real-time monitoring, control, and decision-making for dynamic systems. The proposed frameworks are categorized into two main phases of a comprehensive framework. The first phase contains two original Bayesian filtering methods for condition monitoring and control of systems with either linear or non-linear degradation dynamics. The former is designed only for systems with linear latent and observable dynamics and utilizes Kalman filtering for state-parameter inference. It considers a failure process that is purely stochastic and is based on logistic regression. This process is directly affected by the latent system dynamics, therefore avoiding the need for a priori failure thresholds. The latter takes into consideration multiple levels of system dynamics that evolve either linearly or non-linearly. A hybrid particle filter is developed for state-parameter inference, while an Extreme Learning Machine artificial neural network is utilized to relate sensor observations to latent system dynamics. Both frameworks are tested and validated on synthetic and real-world time-series datasets. The second phase of this thesis introduces an original method for optimal control and decision-making that employs Bayesian filtering-based deep reinforcement learning with fully stochastic environments. Sets of deep reinforcement learning agents were trained to develop control policies. Bayesian filtering methods from the first phase were utilized to provide environment states that use the estimates from latent system dynamics. This method is used in two different applications for maintenance cost minimization and estimating the remaining useful life of a system under condition monitoring. Results obtained from applying the framework on simulated and real-world time-series data suggest that the proposed Bayesian filtering-based deep reinforcement learning algorithm can be trained even with limited data, which can be useful for real-time control and decision making for many dynamic systems

Condition-based maintenance—an extensive literature review

This paper presents an extensive literature review on the field of condition-based maintenance (CBM). The paper encompasses over 4000 contributions, analysed through bibliometric indicators and meta-analysis techniques. The review adopts Factor Analysis as a dimensionality reduction, concerning the metric of the co-citations of the papers. Four main research areas have been identified, able to delineate the research field synthetically, from theoretical foundations of CBM; (i) towards more specific implementation strategies (ii) and then specifically focusing on operational aspects related to (iii) inspection and replacement and (iv) prognosis. The data-driven bibliometric results have been combined with an interpretative research to extract both core and detailed concepts related to CBM. This combined analysis allows a critical reflection on the field and the extraction of potential future research directions

Degradation modelling in process control applications

Degradation of industrial equipment is often influenced by how a system is operated, with certain operating points likely to accelerate degradation. The ability to mitigate degradation of an industrial system would result in improved performance and decreased costs of operation. The thesis aims to provide ways for managing degradation by adjusting the operating conditions of a system. The thesis provides original insights and a new classification of models of degradation to facilitate the integration of degradation models into process control applications. The thesis also develops an adaptive algorithm for degradation detection and prediction in turbomachinery, which is able to predict the expected future values of a degradation indicator and to quantify the uncertainty of the prediction. The thesis then proposes two frameworks for load-sharing in a compressor station in which the compressors are subject to degradation. One framework considers management of degradation and the other one focuses on power consumption of the whole station. These examples show how modelling of degradation can have an impact on the operation of an industrial system. The approaches have been evaluated with case studies developed in collaboration with industrial partners. As demonstrated in the case studies, the outcomes of the research presented in this thesis provide new ways to take account of degradation in process control applications. The thesis discusses steps and directions for future work to facilitate the technology transfer from academic to industrial implementation.Open Acces

Computer simulation of glioma growth and morphology

Despite major advances in the study of glioma, the quantitative links between intra-tumor molecular/cellular properties, clinically observable properties such as morphology, and critical tumor behaviors such as growth and invasiveness remain unclear, hampering more effective coupling of tumor physical characteristics with implications for prognosis and therapy. Although molecular biology, histopathology, and radiological imaging are employed in this endeavor, studies are severely challenged by the multitude of different physical scales involved in tumor growth, i.e., from molecular nanoscale to cell microscale and finally to tissue centimeter scale. Consequently, it is often difficult to determine the underlying dynamics across dimensions. New techniques are needed to tackle these issues. Here, we address this multi-scalar problem by employing a novel predictive three-dimensional mathematical and computational model based on first-principle equations (conservation laws of physics) that describe mathematically the diffusion of cell substrates and other processes determining tumor mass growth and invasion. The model uses conserved variables to represent known determinants of glioma behavior, e.g., cell density and oxygen concentration, as well as biological functional relationships and parameters linking phenomena at different scales whose specific forms and values are hypothesized and calculated based on in vitro and in vivo experiments and from histopathology of tissue specimens from human gliomas. This model enables correlation of glioma morphology to tumor growth by quantifying interdependence of tumor mass on the microenvironment (e.g., hypoxia, tissue disruption) and on the cellular phenotypes (e.g., mitosis and apoptosis rates, cell adhesion strength). Once functional relationships between variables and associated parameter values have been informed, e.g., from histopathology or intra-operative analysis, this model can be used for disease diagnosis/prognosis, hypothesis testing, and to guide surgery and therapy. In particular, this tool identifies and quantifies the effects of vascularization and other cell-scale glioma morphological characteristics as predictors of tumor-scale growth and invasion

Accommodating maintenance in prognostics

Error on title page - year of award is 2021Steam turbines are an important asset of nuclear power plants, and are required to operate reliably and efficiently. Unplanned outages have a significant impact on the ability of the plant to generate electricity. Therefore, condition-based maintenance (CBM) can be used for predictive and proactive maintenance to avoid unplanned outages while reducing operating costs and increasing the reliability and availability of the plant. In CBM, the information gathered can be interpreted for prognostics (the prediction of failure time or remaining useful life (RUL)). The aim of this project was to address two areas of challenges in prognostics, the selection of predictive technique and accommodation of post-maintenance effects, to improve the efficacy of prognostics. The selection of an appropriate predictive algorithm is a key activity for an effective development of prognostics. In this research, a formal approach for the evaluation and selection of predictive techniques is developed to facilitate a methodic selection process of predictive techniques by engineering experts. This approach is then implemented for a case study provided by the engineering experts. Therefore, as a result of formal evaluation, a probabilistic technique the Bayesian Linear Regression (BLR) and a non-probabilistic technique the Support Vector Regression (SVR) were selected for prognostics implementation. In this project, the knowledge of prognostics implementation is extended by including post maintenance affects into prognostics. Maintenance aims to restore a machine into a state where it is safe and reliable to operate while recovering the health of the machine. However, such activities result in introduction of uncertainties that are associated with predictions due to deviations in degradation model. Thus, affecting accuracy and efficacy of predictions. Therefore, such vulnerabilities must be addressed by incorporating the information from maintenance events for accurate and reliable predictions. This thesis presents two frameworks which are adapted for probabilistic and non-probabilistic prognostic techniques to accommodate maintenance. Two case studies: a real-world case study from a nuclear power plant in the UK and a synthetic case study which was generated based on the characteristics of a real-world case study are used for the implementation and validation of the frameworks. The results of the implementation hold a promise for predicting remaining useful life while accommodating maintenance repairs. Therefore, ensuring increased asset availability with higher reliability, maintenance cost effectiveness and operational safety.Steam turbines are an important asset of nuclear power plants, and are required to operate reliably and efficiently. Unplanned outages have a significant impact on the ability of the plant to generate electricity. Therefore, condition-based maintenance (CBM) can be used for predictive and proactive maintenance to avoid unplanned outages while reducing operating costs and increasing the reliability and availability of the plant. In CBM, the information gathered can be interpreted for prognostics (the prediction of failure time or remaining useful life (RUL)). The aim of this project was to address two areas of challenges in prognostics, the selection of predictive technique and accommodation of post-maintenance effects, to improve the efficacy of prognostics. The selection of an appropriate predictive algorithm is a key activity for an effective development of prognostics. In this research, a formal approach for the evaluation and selection of predictive techniques is developed to facilitate a methodic selection process of predictive techniques by engineering experts. This approach is then implemented for a case study provided by the engineering experts. Therefore, as a result of formal evaluation, a probabilistic technique the Bayesian Linear Regression (BLR) and a non-probabilistic technique the Support Vector Regression (SVR) were selected for prognostics implementation. In this project, the knowledge of prognostics implementation is extended by including post maintenance affects into prognostics. Maintenance aims to restore a machine into a state where it is safe and reliable to operate while recovering the health of the machine. However, such activities result in introduction of uncertainties that are associated with predictions due to deviations in degradation model. Thus, affecting accuracy and efficacy of predictions. Therefore, such vulnerabilities must be addressed by incorporating the information from maintenance events for accurate and reliable predictions. This thesis presents two frameworks which are adapted for probabilistic and non-probabilistic prognostic techniques to accommodate maintenance. Two case studies: a real-world case study from a nuclear power plant in the UK and a synthetic case study which was generated based on the characteristics of a real-world case study are used for the implementation and validation of the frameworks. The results of the implementation hold a promise for predicting remaining useful life while accommodating maintenance repairs. Therefore, ensuring increased asset availability with higher reliability, maintenance cost effectiveness and operational safety

Artificial neural networks for diagnosis and survival prediction in colon cancer

ANNs are nonlinear regression computational devices that have been used for over 45 years in classification and survival prediction in several biomedical systems, including colon cancer. Described in this article is the theory behind the three-layer free forward artificial neural networks with backpropagation error, which is widely used in biomedical fields, and a methodological approach to its application for cancer research, as exemplified by colon cancer. Review of the literature shows that applications of these networks have improved the accuracy of colon cancer classification and survival prediction when compared to other statistical or clinicopathological methods. Accuracy, however, must be exercised when designing, using and publishing biomedical results employing machine-learning devices such as ANNs in worldwide literature in order to enhance confidence in the quality and reliability of reported data

Exploring Prognostic and Diagnostic Techniques for Jet Engine Health Monitoring: A Review of Degradation Mechanisms and Advanced Prediction Strategies

Maintenance is crucial for aircraft engines because of the demanding conditions to which they are exposed during operation. A proper maintenance plan is essential for ensuring safe flights and prolonging the life of the engines. It also plays a major role in managing costs for aeronautical companies. Various forms of degradation can affect different engine components. To optimize cost management, modern maintenance plans utilize diagnostic and prognostic techniques, such as Engine Health Monitoring (EHM), which assesses the health of the engine based on monitored parameters. In recent years, various EHM systems have been developed utilizing computational techniques. These algorithms are often enhanced by utilizing data reduction and noise filtering tools, which help to minimize computational time and efforts, and to improve performance by reducing noise from sensor data. This paper discusses the various mechanisms that lead to the degradation of aircraft engine components and the impact on engine performance. Additionally, it provides an overview of the most commonly used data reduction and diagnostic and prognostic techniques

Prognostics and Health Management of Industrial Equipment

ISBN13: 9781466620957Prognostics and health management (PHM) is a field of research and application which aims at making use of past, present and future information on the environmental, operational and usage conditions of an equipment in order to detect its degradation, diagnose its faults, predict and proactively manage its failures. The present paper reviews the state of knowledge on the methods for PHM, placing these in context with the different information and data which may be available for performing the task and identifying the current challenges and open issues which must be addressed for achieving reliable deployment in practice. The focus is predominantly on the prognostic part of PHM, which addresses the prediction of equipment failure occurrence and associated residual useful life (RUL)