21,310 research outputs found

    Fill rate: from its definition to its calculation for the continuous (s,Q) inventory system with discrete demands and lost sales

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    [EN] Customer service measures are traditionally used to determine the performance or/and the control parameters of any inventory system. Among them, the fill rate is one of the most widely used in practice and is defined as the fraction of demand that is immediately met from shelf i.e. from the available on-hand stock. However, this definition itself set out several problems that lead to consider two different approaches to compute the fill rate: the traditional, which computes the fill rate in terms of units short; and the standard, which directly computes the expected satisfied demand. This paper suggest two expressions, the traditional and the standard, to compute the fill rate in the continuous reorder point, order quantity (s, Q) policy following these approaches. Experimental results shows that the traditional approach is biased since underestimate the real fill rate whereas the standard computes it accurately and therefore both approaches cannot be treated as equivalent. This paper focuses on the lost sales context and discrete distributed demands.This work was supported by the European Regional Development Fund and Spanish Government (MINECO/FEDER, UE) under the Project with reference DPI2015-64133-R.Babiloni, E.; Guijarro, E. (2020). Fill rate: from its definition to its calculation for the continuous (s,Q) inventory system with discrete demands and lost sales. Central European Journal of Operations Research. 28(1):35-43. https://doi.org/10.1007/s10100-018-0546-7S3543281Agrawal V, Seshadri S (2000) Distribution free bounds for service constrained (Q, r) inventory systems. Nav Res Logist 47:635–656Axsäter S (2000) Inventory control. Kluwer Academic Publishers, NorwellAxsäter S (2006) A simple procedure for determining order quantities under a fill rate constraint and normally distributed lead-time demand. Eur J Oper Res 174:480–491Bijvank M, Vis IFA (2011) Lost-sales inventory theory: a review. Eur J Oper Res 215:1–13Bijvank M, Vis IFA (2012) Lost-sales inventory systems with a service level criterion. Eur J Oper Res 220:610–618Breugelmans E, Campo K, Gijsbrechts E (2006) Opportunities for active stock-out management in online stores: the impact of the stock-out policy on online stock-out reactions. J Retail 82:215–228Diels JL, Wiebach N (2011) Customer reactions in out-of-stock situations: Do promotion-induced phantom positions alleviate the similarity substitution hypothsis? Berlin: SFB 649 Discussion paper 2011-021Grinstead CM, Snell JL (1997) Introduction to probability. American Mathematical Society, ProvidenceGruen TW, Corsten D, Bharadwaj S (2002) Retail out-of-stocks: A worldwide examination of extent causes, rates and consumer responses. Grocery Manufacturers of America, WashingtonGuijarro E, Cardós M, Babiloni E (2012) On the exact calculation of the fill rate in a periodic review inventory policy under discrete demand patterns. Eur J Oper Res 218:442–447Platt DE, Robinson LW, Freund RB (1997) Tractable (Q, R) heuristic models for constrained service levels. Manag Sci 43:951–965Silver EA (1970) A modified formula for calculating customer service under continuous inventory review. AIIE T 2:241–245Silver EA, Pyke DF, Peterson R (1998) Inventory management and production planning and scheduling. Wiley, HobokenTempelmeier H (2007) On the stochastic uncapacitated dynamic single-item lotsizing problem with service level constraints. Eur J Oper Res 181:184–194Vincent P (1983) Practical methods for accurate fill rates. INFOR 21:109–120Zipkin P (2008a) Old and new methods for lost-sales inventory systems. Oper Res 56:1256–1263Zipkin P (2008b) On the structure of lost-sales inventory models. Oper Res 56:937–94

    A periodic inventory system of intermittent demand items with fixed lifetimes

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    Perishable items with a limited lifespan and intermittent/erratic consumption are found in a variety of industrial settings: dealing with such items is challenging for inventory managers. In this study, a periodic inventory control system is analysed, in which items are characterised by intermittent demand and known expiration dates. We propose a new inventory management method, considering both perishability and intermittency constraints. The new method is a modification of a method proposed in the literature, which uses a periodic order-up-to-level inventory policy and a compound Bernoulli demand. We derive the analytical expression of the fill rate and propose a computational procedure to calculate the optimal solution. A comparative numerical analysis is conducted to evaluate the performance of the proposed solution against the standard inventory control method, which does not take into account perishability. The proposed method leads to a bias that is only affected by demand size, in contrast to the standard method which is impacted by more severe biases driven by intermittence and periods before expiration

    An intelligent computational approach to the optimization of inventory policies for single company

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    This study develops and tests a computational approach for determining optimal inventory policies for single company. The computational approach generally comprises of two major components: a meta-heuristic optimizer and an event-driven inventory evaluation module. Meta-heuristic is a powerful search technique, under the intelligent computational paradigm. The approach is capable of determining optimal inventory policy under various demand patterns regardless their distribution for a variety of inventory items. Two prototypes of perishability are considered: (1) sudden deaths due to disasters and (2) outdating due to expirations. Since every theoretical model is specially designed for a certain type of inventory problem while the real world inventory problems are numerous, it is desirable for the newly proposed computational approach to cover as many inventory problems/models as possible. In a way, the proposed meta-heuristic based approach unifies many theoretical models into one and beyond. Experimental results showed that the proposed approach provides comparable results to the theoretical model when demand follows their assumption. For demands not well conformed to the assumption, the proposed approaches are able to handle it but the theoretical approaches do not. This makes the proposed computational approach advantageous in that it can handle various types of real world demand data without the need to derive new models. The main motivation for this work is to bridge the gap between theory and practice so as to deliver a user-friendly and flexible computational approach for rationalizing the inventory control system for single company

    Piecewise linear approximations for the static-dynamic uncertainty strategy in stochastic lot-sizing

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    In this paper, we develop mixed integer linear programming models to compute near-optimal policy parameters for the non-stationary stochastic lot sizing problem under Bookbinder and Tan's static-dynamic uncertainty strategy. Our models build on piecewise linear upper and lower bounds of the first order loss function. We discuss different formulations of the stochastic lot sizing problem, in which the quality of service is captured by means of backorder penalty costs, non-stockout probability, or fill rate constraints. These models can be easily adapted to operate in settings in which unmet demand is backordered or lost. The proposed approach has a number of advantages with respect to existing methods in the literature: it enables seamless modelling of different variants of the above problem, which have been previously tackled via ad-hoc solution methods; and it produces an accurate estimation of the expected total cost, expressed in terms of upper and lower bounds. Our computational study demonstrates the effectiveness and flexibility of our models.Comment: 38 pages, working draf

    A Spreadsheet Model that Estimates the Impact of Reduced Distribution Time on Inventory Investment Savings: What is a Day Taken out of the Pipeline Worth in Inventory?

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    In most of the literature dealing with inventory problems, either with a deterministic or probabilistic model, lead time is viewed as a prescribed constant or a stochastic variable that is not subject to control. But in many practical situations, lead time can be reduced by an extra crashing cost; in other words, it is controllable. This study proposes a repeatable spreadsheet optimization model that estimates the impact of reduced replenishment lead time on inventory investment savings at forward and strategic locations to motivate decision makers to support enterprise-wide distribution process improvement. The study provides users with a means of automatically calculating inventory control parameters such as safety stocks and reorder points, and automatically estimating the savings caused by lead time mean or variability reduction. A trade-off analysis can be done to determine whether reducing lead time would override the lead time crashing cost. First, the model finds the optimal safety factor of an item based on a fill rate goal using Excel Solver. Then, Excel\u27s VBA automates the process of finding safety factors for other items before and after lead time reduction. Finally, the model is applied to three different supply support activities to illustrate its superior features, which include allowing the user to change and upgrade it for future research

    Inventory performance under staggered deliveries and autocorrelated demand

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    This is the author accepted manuscript. The final version is available from Elsevier via the DOI in this recordProduction plans often span a whole week or month, even when independent production lots are completed every day and service performance is tallied daily. Such policies are said to use staggered deliveries, meaning that the production rate for multiple days are determined at a single point in time. Assuming autocorrelated demand, and linear inventory holding and backlog costs, we identify the optimal replenishment policy for order cycles of length P. With the addition of a once-per-cycle audit cost, we optimize the order cycle length P∗ via an inverse-function approach. In addition, we characterize periodic inventory costs, availability, and fill rate. As a consequence of staggering deliveries, the inventory level becomes cyclically heteroskedastic. This manifests itself as ripples in the expected cost and service levels. Nevertheless, the cost-optimal replenishment policy achieves a constant availability by using time-varying safety stocks; this is not the case with suboptimal constant safety stock policies, where the availability fluctuates over the cycle

    Controlling inventories in a supply chain: a case study

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    This article studies specific aspects of the joint replenishment problem in a real supply chain setting. Particularly we analyze the effect on inventory performance of having minimum order quantities for the different products in the joint order, given a complex transportation cost structure. The policies suggested have been tested in a simulation model with real data.Inventory;Supply chain management;Minimum order quantities;Joint replienishment
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