A general genetic algorithm for one and two dimensional cutting and packing problems

Cutting and packing problems are combinatorial optimisation problems. The major interest in these problems is their practical significance, in manufacturing and other business sectors. In most manufacturing situations a raw material usually in some standard size has to be divided or be cut into smaller items to complete the production of some product. Since the cost of this raw material usually forms a significant portion of the input costs, it is therefore desirable that this resource be used efficiently. A hybrid general genetic algorithm is presented in this work to solve one and two dimensional problems of this nature. The novelties with this algorithm are: A novel placement heuristic hybridised with a Genetic Algorithm is introduced and a general solution encoding scheme which is used to encode one dimensional and two dimensional problems is also introduced

Two-dimensional placement compaction using an evolutionary approach: a study

The placement problem of two-dimensional objects over planar surfaces optimizing given utility functions is a combinatorial optimization problem. Our main drive is that of surveying genetic algorithms and hybrid metaheuristics in terms of final positioning area compaction of the solution. Furthermore, a new hybrid evolutionary approach, combining a genetic algorithm merged with a non-linear compaction method is introduced and compared with referenced literature heuristics using both randomly generated instances and benchmark problems. A wide variety of experiments is made, and the respective results and discussions are presented. Finally, conclusions are drawn, and future research is defined

Bun splitting: a practical cutting stock problem

We describe a new hierarchical 2D-guillotine Cutting Stock Problem. In contrast to the classic cutting stock problem, waste is not an issue. The problem relates to the removal of a defective part and assembly of the remaining parts into homogeneous size blocks. The context is the packing stages of cake manufacturing. The company's primary objective is to minimise total processing time at the subsequent, packing stage. This objective reduces to one of minimising the number of parts produced when cutting the tray load of buns. We offer a closed form optimization approach to this class of problems for certain cases, without recourse to mathematical programming or heuristics. The methodology is demonstrated through a case study in which the number of parts is reduced by almost a fifth, and the manufacturer's subsidiary requirement to reduce isolated single bun parts and hence customer complaints is also satisfied

The two-dimensional cutting stock problem within the roller blind production process

In this paper we consider a two-dimensional cutting stock problem encountered at a large manufacturer of window covering products. The problem occurs in the production process of made-to-measure roller blinds. We develop a solution method that takes into account the characteristics of the specific problem. In particular, we deal with the fact that fabrics may contain small defects that should end up with the waste. Comparison to previous practice shows significant waste reductions.cutting;trim loss;two-dimensional cutting stock problem

On Guillotine Separable Packings for the Two-Dimensional Geometric Knapsack Problem

In two-dimensional geometric knapsack problem, we are given a set of n axis-aligned rectangular items and an axis-aligned square-shaped knapsack. Each item has integral width, integral height and an associated integral profit. The goal is to find a (non-overlapping axis-aligned) packing of a maximum profit subset of rectangles into the knapsack. A well-studied and frequently used constraint in practice is to allow only packings that are guillotine separable, i.e., every rectangle in the packing can be obtained by recursively applying a sequence of edge-to-edge axis-parallel cuts that do not intersect any item of the solution. In this paper we study approximation algorithms for the geometric knapsack problem under guillotine cut constraints. We present polynomial time (1+?)-approximation algorithms for the cases with and without allowing rotations by 90 degrees, assuming that all input numeric data are polynomially bounded in n. In comparison, the best-known approximation factor for this setting is 3+? [Jansen-Zhang, SODA 2004], even in the cardinality case where all items have the same profit. Our main technical contribution is a structural lemma which shows that any guillotine packing can be converted into another structured guillotine packing with almost the same profit. In this packing, each item is completely contained in one of a constant number of boxes and ?-shaped regions, inside which the items are placed by a simple greedy routine. In particular, we provide a clean sufficient condition when such a packing obeys the guillotine cut constraints which might be useful for other settings where these constraints are imposed

Application of 2D packing algorithms to the woodwork industry

Esta pesquisa investiga a aplicação de metodologias computacionais na indústria madeireira, com foco no Problema do Corte de Material (PCE) com duas iterações: guilhotinável e não guilhotinável. O estudo aplica um algoritmo evolucionário baseado no Non-dominated Sorting Genetic Algorithm II (NSGA-II) adaptado às complexidades do problema para otimizar o processo de corte. A metodologia tem como objetivo melhorar a eficiência da utilização de material em tarefas de trabalho em madeira, empregando este algoritmo utilizando sobras de peças ao invés de uma nova placa. O relatório fornece dados empíricos e métricas de desempenho do algoritmo, demonstrando a sua eficácia na redução do desperdício e na otimização do trabalho na indústria. Esta abordagem melhora a eficiência operacional e sublinha os benefícios ambientais da utilização mais sustentável dos recursos de madeira, exemplificando o potencial da integração de técnicas computacionais em indústrias tradicionais para atingir este objetivo.This research investigates the application of computational methodologies in the woodworking industry, focusing on the Cutting Stock Problem (CSP) with two iterations: guillotinable and non-guillotinable iterations. The study applies an Evolutionary Algorithm (EA) based on Non-dominated Sorting Genetic Algorithm II (NSGA-II) customized to fit the intricacies of the problem to optimize the cutting process. The methodology aims to enhance material usage efficiency in woodworking tasks by employing this algorithm using leftover parts instead of a new board. The report provides empirical data and performance metrics of the algorithm, demonstrating its effectiveness in reducing waste and optimizing labor in the industry. This approach improves operational efficiency and underscores the environmental benefits of using timber resources more sustainably, exemplifying the potential of integrating computational techniques in traditional industries to achieve this objective

An anytime tree search algorithm for two-dimensional two- and three-staged guillotine packing problems

[libralesso_anytime_2020] proposed an anytime tree search algorithm for the 2018 ROADEF/EURO challenge glass cutting problem (https://www.roadef.org/challenge/2018/en/index.php). The resulting program was ranked first among 64 participants. In this article, we generalize it and show that it is not only effective for the specific problem it was originally designed for, but is also very competitive and even returns state-of-the-art solutions on a large variety of Cutting and Packing problems from the literature. We adapted the algorithm for two-dimensional Bin Packing, Multiple Knapsack, and Strip Packing Problems, with two- or three-staged exact or non-exact guillotine cuts, the orientation of the first cut being imposed or not, and with or without item rotation. The combination of efficiency, ability to provide good solutions fast, simplicity and versatility makes it particularly suited for industrial applications, which require quickly developing algorithms implementing several business-specific constraints. The algorithm is implemented in a new software package called PackingSolver