Comparizon of Conventional and Unconventional 5-phase PM Motor Structures for Naval Applications

Multi-phase motors are widely used in marine propulsion. In this paper, a Multi-machine modeling of Surface Mounted PM motors is presented and applied to a 5-phase one. The latter is proved to be equivalent to a set of two-phase fictitious machines each ones being characterized by a set of specific harmonic rank. A simple control consists in supplying each fictitious machine by a current which contains only one harmonic. A five phase machine is then supplied by currents with only both first and third harmonics. Considering this kind of control, it is proved that for given stator resistance and average torque the Joule losses and the torque ripple are minimized if a simple criterion on the harmonics of electromotive force at constant speed is fullfilled. Different structures of rotor are then compared to examine numerically which improvements can be practically obtaine

Comparative study on Double-Rotor PM brushless motors with cylindrical and disc type slot-less stator

Among brushless permanent magnet machines, the torus motors (also called Axial Flux Double-Rotor Permanent Magnet (AFTR PM) motors) are most compact and highly efficient. A cylindrical counterpart of this motor is a newly proposed Radial Flux Double-Rotor Permanent Magnet (RFTR PM) motor. The objectives of this thesis are to optimize the magnetic circuit of both AFTR PM and RFTR PM motors and to compare their electromechanical parameters on the basis of the results obtained from magnetic field simulation using Finite Element Method (FEM). To reach these objectives, FEM models are developed for both the motors, for particular given data. Applying the magnetic field simulation with the help of FEMM 4.0 software package, optimized stator and rotor core dimensions were determined as well as electromechanical parameters such as electromechanical torque, electromotive force, resistance and inductance of the stator windings. Next, the efficiency and torque to volume ratio along with the torque to mass ratio were calculated. Comparing the parameters of both motors, the following conclusions are obtained: • Both slot-less motors developed electromagnetic torque with very low torque ripple contents. • The torque to mass ratio of RFTR PM motor is almost equal to the torque per mass of AFTR PM machine. • AFTR PM motor is more compact than its cylindrical counterpart because its torque to volume ratio is higher. • The efficiency of RFTR PM motor is relatively higher than that of AFTR PM motor, particularly if multi disc motor is considered, mainly due to the smaller percentage of end connection in the entire volume of the winding

MODELING AND SIMULATION OF PM MOTOR TESTING ENVIRONMENT TOWARDS EV APPLICATION CONSIDERING ROAD CONDITIONS

The electric vehicle (EV) performance testing is an indispensable aspect of the design study and marketing of electric vehicle. The development of a suitable electric motor testing environment for EVs is very significant. On the one hand, it provides a relatively realistic testing environment for the study of the key technologies of electric vehicles, and it also plays an essential role in finding a reasonable and reliable optimization scheme. On the other hand, it provides a reference to the evaluation criteria for the products on the market. This thesis is based on such requirements to model and simulate the PM motor testing environment towards EV applications considering road conditions. Firstly, the requirements of the electric motor drive as a propulsion system for EV applications are investigated by comparing to that of the traditional engine as a propulsion system. Then, as the studying objective of this work, the mathematical model of PMSM is discussed according to three different coordinate systems, and the control strategy for EV application is developed. In order to test the PM motor in the context of an EV, a specific target vehicle model is needed as the virtual load of the tested motor with the dyno system to emulate the real operating environment of the vehicle. A slippery road is one of the severe driving conditions for EVs and should be considered during the traction motor testing process. Fuzzy logic based wheel slip control is adopted in this thesis to evaluate the PM motor performance under slippery road conditions. Through the proposed testing environment, the PM motor can be tested in virtual vehicle driving conditions, which is significant for improving the PM motor design and control

Performance comparison between Surface Mounted and Interior PM motor drives for Electric Vehicle application

Electric Vehicles make use of permanent magnet synchronous traction motors for their high torque density and efficiency. A comparison between interior permanent magnet (IPM) and surface mounted permanent magnet (SPM) motors is carried out, in terms of performance at given inverter ratings. The results of the analysis, based on a simplified analytical model and confirmed by FE analysis, show that the two motors have similar rated power but that the SPM motor has barely no overload capability, independently of the available inverter current. Moreover the loss behavior of the two motors is rather different in the various operating ranges with the SPM one better at low speed due to short end connections but penalized at high speed by the need of a significant de-excitation current. The analysis is validated through finite-element simulation of two actual motor design

Performance Analysis of a Claw Pole PM Motor

This paper presents the performance analysis of a three-phase three-stack permanent magnet (PM) claw pole motor by using an improved phase variable model, which has been developed for accurate and efficient performance simulation of PM brushless dc motors. The improved model can take into account the effect of magnetic saturation and rotor position dependence of key parameters including back electromagnetic force, winding inductance, cogging torque and core loss, which are obtained from time-stepping nonlinear magnetic field finite element analysis (FEA). The presented model has been implemented in Simulink environment and employed to simulate the dynamic and steady-state performance of the three-phase three-stack PM claw pole motor with soft magnetic composite stator. Parameter computation and performance simulation are validated by experiments on the motor prototype

Brushless traction PM machines using commercial drive technology, part II: Comparative study of the motor configurations

In Part II a comparative analysis of the different brushless PM motor configurations, including exterior and interior rotor arrangements, salient and non-salient surface-mounted PM rotors, concentrated and distributed armature windings is presented. The comparative study is based on the developed design methodology given in the Part I of this paper. These motor configurations are investigated to be exploited for the particular automotive application - in-wheel hub traction motor of 80 kW, 1000 rpm base speed and constant power speed range of 4.5:1. It is shown that the interior surface-mounted non-salient PM motor with the concentrated winding is the most appropriate machine type for the considered application

Torque improvement of PM motor with semi-cycle stator design using 2D-finite element analysis

This paper presents sizing approaches to improve output torque performance in PM motor when partial stator body is removed. As the output torque performance is directly proportional to the electric loading, Q, modification on stator geometry affects the output torque performance and special procedures have to be taken to restore the desired output torque capability. Influences of split ratio, tooth body width, airgap and magnet thickness of  magnet in PM motor with asymmetry stator design are carried out and the performance verification are referred to the back-emf, average output torque, torque ripple as well as cogging torque. From the investigation using 2D-Finite Element Analysis, optimum size of tooth body width and optimum number of coil turns result better output torque while other sizing approaches result no significant change as quick saturation took place

Modeling the Thermal Behavior of Permanent Magnet Synchronous Motors

The aim of this study is to present a thermal analysis of a permanent magnet synchronous machine based on finite element method. The developed model can be used to predict temperature distribution inside the studied motor during the rated operation. Electromagnetic computation is carried out with the aid of two 2D finite-element (FE) simulations on the cross-section of the PM motor. To analyse the process of heat transfer in an electrical machine, empirical correlations are used to describe the convective heat transfer from the different surfaces of the PM motor. The heat transfer coefficient is determined using dimensionless numbers and Nusselt number. After the loss calculation, the temperatures of the machine are calculated by using 3D finite element method. The results obtained by the model are compared with experimental results from testing the prototype electric motor

Implementing SVPWM Technique to an Axial Flux Permanent Magnet Synchronous Motor Drive with Internal Model Current Controller

This paper presents a study of axial flux permanent magnet synchronous motor (AFPMSM) drive system. An internal model control (IMC) strategy is introduced to control the AFPMSM drive through currents, leading to an extension of PI control with integrators added in the off-diagonal elements to remove the cross-coupling effects between the applied voltages and stator currents in a feed-forward manner. The reference voltage is applied through a space vector pulse width modulation (SVPWM) unit. A diverse set of test scenarios has been realized to comparatively evaluate the state estimation of the sensor-less AFPMSM drive performances under the implemented IMCbased control regime using a SVPWM inverter. The resulting MATLAB simulation outcomes in the face of no-load, nominal load and speed reversal clearly illustrate the well-behaved performances of IMC controller and SVPWM technique to an Axial Flux PM Motor Drive system