Experimental Validation of Multiphase Flow Models and Testing of Multiphase Flow Meters: A Critical Review of Flow Loops Worldwide

Around the world, research into multiphase flow is performed by scientists with hugely diverse backgrounds: physicists, mathematicians and engineers from mechanical, nuclear, chemical, civil, petroleum, environmental and aerospace disciplines. Multiphase flow models are required to investigate the co-current or counter-current flow of different fluid phases under a wide range of pressure and temperature conditions and in several different configurations. To compliment this theoretical effort, measurements at controlled experimental conditions are required to verify multiphase flow models and assess their range of applicability, which has given rise to a large number of multiphase flow loops around the world. These flow loops are also used intensively to test and validate multiphase flow meters, which are devices for the in-line measurement of multiphase flow streams without separation of the phases. However, there are numerous multiphase flow varieties due to differences in pressure and temperature, fluids, flow regimes, pipe geometry, inclination and diameter, so a flow loop cannot represent all possible situations. Even when experiments in a given flow loop are believed to be sufficiently exhaustive for a specific study area, the real conditions encountered in the field tend to be very different from those recreated in the research facility. This paper presents a critical review of multiphase flow loops around the world, highlighting the pros and cons of each facility with regard to reproducing and monitoring different multiphase flow situations. The authors suggest a way forward for new developments in this area

Experimental validation of multiphase flow models and testing of multiphase flow meters: A critical review of flow loops worldwide

Around the world, research into multiphase flow is performed by scientists with hugely diverse backgrounds: physicists, mathematicians and engineers from mechanical, nuclear, chemical, civil, petroleum, environmental and aerospace disciplines. Multiphase flow models are required to investigate the co-current or counter-current flow of different fluid phases under a wide range of pressure and temperature conditions and in several different configurations. To compliment this theoretical effort, measurements at controlled experimental conditions are required to verify multiphase flow models and assess their range of applicability, which has given rise to a large number of multiphase flow loops around the world. These flow loops are also used intensively to test and validate multiphase flow meters, which are devices for the in-line measurement of multiphase flow streams without separation of the phases. However, there are numerous multiphase flow varieties due to differences in pressure and temperature, fluids, flow regimes, pipe geometry, inclination and diameter, so a flow loop cannot represent all possible situations. Even when experiments in a given flow loop are believed to be sufficiently exhaustive for a specific study area, the real conditions encountered in the field tend to be very different from those recreated in the research facility. This paper presents a critical review of multiphase flow loops around the world, highlighting the pros and cons of each facility with regard to reproducing and monitoring different multiphase flow situations. The authors suggest a way forward for new developments in this area

A High Performance Lattice Boltzmann Solver with Applications to Multiphase Flow in Porous Media

Multiphase flow is significant to many industrial processes such as the geologic storage of CO2 and oil recovery. Microscale simulation of flow in complex geological formations such as saline aquifers or oilfields is a complex and challenging task. The main goal of our study is to overcome high computational demand of multiphase flow simulations by using high performance computing. To model multiphase flow in porous media, we used a multiphase flow lattice Boltzmann (LB) method, which is recognized as an alternative to the classical computational fluid dynamics (CFD) methods. The developed LB model used an extended Color-Gradient approach with improved numerical stability, and it can be used to compute multiphase flow simulations with low capillary number and high viscosity ratios. To optimize computational efficiency, we apply the LB model to a parallel scheme written in C++ using the Message Passing Interface (MPI). Highly parallel runs of these simulations were performed using the HPC system at the Texas Advanced Computing Center at the University of Texas at Austin. We herein introduce the capability of our tool for multiphase flow simulation in porous media and present its application to CO2 sequestration in geological formations. The model has been applied to the simulation of CO2 and brine in sandstone rocks, by employing three-dimensional micro-CT images of rock samples. Injection of supercritical CO2 into the brine-saturated rock samples is simulated and complex displacement patterns under various reservoir conditions are identified.Texas Advanced Computing Center (TACC

Three-Dimensional Multi-Relaxation Time (MRT) Lattice-Boltzmann Models for Multiphase Flow

In this paper, three-dimensional (3D) multi-relaxation time (MRT) lattice-Boltzmann (LB) models for multiphase flow are presented. In contrast to the Bhatnagar-Gross-Krook (BGK) model, a widely employed kinetic model, in MRT models the rates of relaxation processes owing to collisions of particle populations may be independently adjusted. As a result, the MRT models offer a significant improvement in numerical stability of the LB method for simulating fluids with lower viscosities. We show through the Chapman-Enskog multiscale analysis that the continuum limit behavior of 3D MRT LB models corresponds to that of the macroscopic dynamical equations for multiphase flow. We extend the 3D MRT LB models developed to represent multiphase flow with reduced compressibility effects. The multiphase models are evaluated by verifying the Laplace-Young relation for static drops and the frequency of oscillations of drops. The results show satisfactory agreement with available data and significant gains in numerical stability.Comment: Accepted for publication in the Journal of Computational Physic

Measurement and analysis of water/oil multiphase flow using electrical capacitance tomography sensor

The paper investigates the capability of using a portable 16-segmented Electrical Capacitance Tomo-graphy (ECT) sensor and a new excitation technique to measure the concentration profile of water/oil multiphase flow. The concentration profile obtained from the capacitance measurements is capable of providing images of the water and oil flow in the pipeline. The visualization results deliver information regarding the flow regime and concentration distribution of the multiphase flow. The information is able to help in designing process equipment and verifying the existing computational modeling and simu-lation techniques

Three dimensional hysdrodynamic lattice-gas simulations of binary immiscible and ternary amphiphilic flow through porous media

We report the results of a study of multiphase flow in porous media. A Darcy's law for steady multiphase flow was investigated for both binary and ternary amphiphilic flow. Linear flux-forcing relationships satisfying Onsager reciprocity were shown to be a good approximation of the simulation data. The dependence of the relative permeability coefficients on water saturation was investigated and showed good qualitative agreement with experimental data. Non-steady state invasion flows were investigated, with particular interest in the asymptotic residual oil saturation. The addition of surfactant to the invasive fluid was shown to significantly reduce the residual oil saturation.Comment: To appear in Phys. Rev.

On a model of multiphase flow

We consider a hyperbolic system of three conservation laws in one space variable. The system is a model for fluid flow allowing phase transitions; in this case the state variables are the specific volume, the velocity and the mass density fraction of the vapor in the fluid. For a class of initial data having large total variation we prove the global existence of solutions to the Cauchy problem.Comment: 32 pages. Revised and corrected versio

Oscillatory multiphase flow strategy for chemistry and biology

Continuous multiphase flow strategies are commonly employed for high-throughput parameter screening of physical, chemical, and biological processes as well as continuous preparation of a wide range of fine chemicals and micro/nano particles with processing times up to 10 min. The inter-dependency of mixing and residence times, and their direct correlation with reactor length have limited the adaptation of multiphase flow strategies for studies of processes with relatively long processing times (0.5–24 h). In this frontier article, we describe an oscillatory multiphase flow strategy to decouple mixing and residence times and enable investigation of longer timescale experiments than typically feasible with conventional continuous multiphase flow approaches. We review current oscillatory multiphase flow technologies, provide an overview of the advancements of this relatively new strategy in chemistry and biology, and close with a perspective on future opportunities.Natural Sciences and Engineering Research Council of Canada (Postgraduate Fellowship

Fluctuation-induced dynamics of multiphase liquid jets with ultra-low interfacial tension

Control of fluid dynamics at the micrometer scale is essential to emulsion science and materials design, which is ubiquitous in everyday life and is frequently encountered in industrial applications. Most studies on multiphase flow focus on oil-water systems with substantial interfacial tension. Advances in microfluidics have enabled the study of multiphase flow with more complex dynamics. Here, we show that the evolution of the interface in a jet surrounded by a co-flowing continuous phase with an ultra-low interfacial tension presents new opportunities to the control of flow morphologies. The introduction of a harmonic perturbation to the dispersed phase leads to the formation of interfaces with unique shapes. The periodic structures can be tuned by controlling the fluid flow rates and the input perturbation; this demonstrates the importance of the inertial effects in flow control at ultra-low interfacial tension. Our work provides new insights into microfluidic flows at ultra-low interfacial tension and their potential applications