Processing and properties of graphene reinforced glass/ceramic composites.

PhDThis research provides a comprehensive investigation in understanding the effect of the addition of graphene nano-platelets (GNP) on the mechanical, tribological and biological properties of glass/ceramic composites. We investigated two kinds of materials namely amorphous matrices like glasses (silica, bioglass) and polycrystalline matrices like ceramics (alumina). The idea was to understand the effect of GNP on these matrices as GNP was expected to behave differently in these composites. Bioglass (BG) was also chosen as a matrix material to prepare BG-GNP composites. GNP can improve the electrical conductivity of BG which can be used further for bone tissue engineering applications. The effect of GNP on both electrical conductivity and bio-activity of BG-GNP composites was investigated in detail. There were three main problems for fabricating these novel nano-composites: 1) Production of good quality graphene; 2) Homogeneous dispersion of graphene in a glass/ceramic matrix and; 3) Retention of the graphitic structure during high temperature processing. The first problem was solved by synthesising GNP using liquid phase exfoliation method instead of using a commercially available GNP. The prepared GNP were ~1 μm in length with a thickness of 3-4 layers confirmed using transmission electron microscopy. In order to solve the second problem various processing techniques were used including powder and colloidal processing routes along with different solvents. Processing parameters were optimised to fabricate glass/ceramic-GNP composite powders. Finally in order to avoid thermal degradation of the GNP during high temperature processing composites were sintered using spark plasma sintering (SPS) technique. Fully dense composites were obtained without damaging GNP during the sintering process also confirmed via Raman spectroscopy. Finally the prepared composites were characterised for mechanical, tribological and biological applications. Interestingly fracture toughness and wear resistance of the silica nano-composites increased with increasing concentration of GNP in the glass matrix. There was an improvement of ~45% in the fracture toughness and ~550% in the wear resistance of silica-GNP composites with the addition of 5 vol% GNP. GNP was found to be aligned in a direction perpendicular to the applied force in SPS. In contrast to amorphous materials fracture toughness and scratch resistance of alumina-GNP composites increased only for small loading of GNP and properties of the composites decreased after a critical concentration. There was an improvement of ~40% in the fracture toughness with the addition of only 0.5 vol% GNP in the alumina matrix while the scratch resistance of the composite increased by ~10% in the micro-ductile region. Electrical conductivity of the BG-GNP composite was increased by ~9 orders of magnitude compared to pure BG. In vitro bioactivity tests performed on BG-GNP composites confirmed that the addition of GNP to BG matrix also improved the bioactivity of the nano-composites confirmed using XRD analysis. Future work should focus on understanding electrical and thermal properties of these novel nano-compositeEuropean Union’s Seventh Framework Programme managed by REA-Research Executive Agency http://ec.europa.eu/research/rea (Marie Curie Action, GlaCERCo GA 264526

Enhanced Thermal and Electrical Properties of Polystyrene-Graphene Nanofibers via Electrospinning

Polystyrene- (PS-) graphene nanoplatelets (GNP) (0.1, 1, and 10 wt.%) nanofibers were successfully produced via electrospining of dimethyformamide- (DMF-) stabilized GNP and PS solutions. Morphological analysis of the composite nanofibers confirmed uniform fiber formation and good GNP dispersion/distribution within the PS matrix. The good physical properties of GNP produced by liquid exfoliation were transferred to the PS nanofibers. GNP modified PS nanofibers showed a 6-fold increase in the thermal conductivity and an increase of 7-8 orders of magnitude in electrical conductivity of the nanofibers at 10 wt.% GNP loading

Role of synthesis method on microstructure and mechanical properties of graphene/carbon nanotube toughened Al2O3 nanocomposites

Copyright © 2015 Elsevier. NOTICE: this is the author’s version of a work that was accepted for publication in Ceramics International. Changes resulting from the publishing process, such as peer review, editing, corrections, structural formatting, and other quality control mechanisms may not be reflected in this document. Changes may have been made to this work since it was submitted for publication. A definitive version was subsequently published in Ceramics International (2015), DOI: 10.1016/j.ceramint.2015.04.054The effects of hot-pressing (HP) and spark plasma sintering (SPS) methods on the grain size, microstructural features, and mechanical behaviour of graphene nanoplatelet/carbon nanotubes (GNTs) reinforced Al2O3 nanocomposites were comprehensively studied. Different graphene nanoplatelet to carbon nanotube ratios were selected as the overall reinforcement content of composites prepared using HP and SPS. Highly densified samples (>98%) were obtained at 1650 °C under 40 MPa in Ar atmosphere, with dwell times of 1 h and 10 min for HP and SPS respectively. Both types of sample showed a mixture of inter- and transgranular fracture behaviour. A 50% grain size reduction was observed for samples prepared by HP compared to SPS samples. Both types of samples achieved a high flexural strength and fracture toughness of >400 MPa and 5.5 MPa m1/2, whilst SPS samples peaked at relatively lower GNT contents than those for the HP samples. Based on analyses of the morphology, grain sizes and fracture mode, similar toughening mechanisms for both types of sample were observed, involving the complex characteristics of the combined GNT fillers.University of Exeter - scholarshipEngineering and Physical Sciences Research Council (EPSRC)Sunchon National University, South Korea - BK21+programm

Breaking the Nanoparticle Loading-Dispersion Dichotomy in Polymer Nanocomposites with the Art of Croissant-Making

\u3cp\u3eThe intrinsic properties of nanomaterials offer promise for technological revolutions in many fields, including transportation, soft robotics, and energy. Unfortunately, the exploitation of such properties in polymer nanocomposites is extremely challenging due to the lack of viable dispersion routes when the filler content is high. We usually face a dichotomy between the degree of nanofiller loading and the degree of dispersion (and, thus, performance) because dispersion quality decreases with loading. Here, we demonstrate a potentially scalable pressing-and-folding method (P & F), inspired by the art of croissant-making, to efficiently disperse ultrahigh loadings of nanofillers in polymer matrices. A desired nanofiller dispersion can be achieved simply by selecting a sufficient number of P & F cycles. Because of the fine microstructural control enabled by P & F, mechanical reinforcements close to the theoretical maximum and independent of nanofiller loading (up to 74 vol %) were obtained. We propose a universal model for the P & F dispersion process that is parametrized on an experimentally quantifiable D factor . The model represents a general guideline for the optimization of nanocomposites with enhanced functionalities including sensing, heat management, and energy storage.\u3c/p\u3

Viral filtration using carbon-based materials

Viral infections alone are a significant cause of morbidity and mortality worldwide and have a detrimental impact on global healthcare and socioeconomic development. The discovery of novel antiviral treatments has gained tremendous attention and support with the rising number of viral outbreaks. In this work, carbonaceous materials, including graphene nanoplatelets and graphene oxide nanosheets, were investigated for antiviral properties. The materials were characterised using scanning electron microscopy and transmission electron microscopy. Analysis showed the materials to be two-dimensional with lateral dimensions ranging between 1 - 4 µm for graphene oxide, 110 ± 0.11nm for graphene nanoplatelets. Antiviral properties were assessed against a DNA virus model microorganism at concentrations of 0.5, 1.0 and 2.0 wt/v%. Both carbonaceous nanomaterials exhibited potent antiviral properties and gave rise to a viral reduction of 100% across all concentrations tested. Graphene oxide nanosheets were then incorporated into polymeric fibres and their antiviral behaviour was examined after 3 and 24 hours. A viral reduction of ~39% was observed after 24 hours of exposure. The research presented here showcases, for the first time, the antiviral potential of several carbonaceous nanomaterials, also included in a carrier polymer. These outcomes can be translated and implemented in many fields and devices to prevent viral spread and infection

Graphene reinforced alumina nano-composites

Graphene was prepared using liquid phase exfoliation and dispersed in an alumina matrix using an ultrasonication and powder processing route. Al2O3–graphene composites with up to 5 vol% content were densified (>99%) using SPS. The fracture toughness of the material increased by 40% with the addition of only 0.8 vol% graphene. However for higher graphene contents the improvement in fracture toughness was limited. Graphene changed the mechanism of crack propagation for the alumina matrix from inter-granular to trans-granular. The formation of an inter-connecting graphene network promoted easy fracture for concentration ⩾2 vol%. Elastic modulus remained nearly constant for up to 2 vol% and decreased significantly for 5 vol% due to the formation of the inter-connecting graphene network. Fracture toughness measured with the indentation and chevron notch methods were consistent up to 2 vol% and at 5 vol% the percolating network of graphene resulted in easy crack propagation with significant discrepancy between the results for the two methods

Toughened and machinable glass matrix composites reinforced with graphene and graphene-oxide nano platelets

The processing conditions for preparing well dispersed silica–graphene nanoplatelets and silica–graphene oxide nanoplatelets (GONP) composites were optimized using powder and colloidal processing routes. Fully dense silica–GONP composites with up to 2.5 vol% loading were consolidated using spark plasma sintering. The GONP aligned perpendicularly to the applied pressure during sintering. The fracture toughness of the composites increased linearly with increasing concentration of GONP and reached a value of ~0.9 MPa m1/2 for 2.5 vol% loading. Various toughening mechanisms including GONP necking, GONP pull-out, crack bridging, crack deflection and crack branching were observed. GONP decreased the hardness and brittleness index (BI) of the composites by ~30 and ~50% respectively. The decrease in BI makes silica–GONP composites machinable compared to pure silica. When compared to silica–Carbon nanotube composites, silica–GONP composites show better process-ability and enhanced mechanical properties

Low‐temperature sintering and thermal stability of Li₂GeO₃‐based microwave dielectric ceramics with low permittivity

Abstract A low‐permittivity dielectric ceramic Li₂GeO₃ was prepared by the solid‐state reaction route. Single‐phase Li₂GeO₃ crystallized in an orthorhombic structure. Dense ceramics with high relative density and homogeneous microstructure were obtained as sintered at 1000‐1100°C. The optimum microwave dielectric properties were achieved in the sample sintered at 1080°C with a high relative density ~ 96%, a relative permittivity εr ~ 6.36, a quality factor Q × f ~ 29 000 GHz (at 14.5 GHz), and a temperature coefficient of resonance frequency τf ~ −72 ppm/°C. The sintering temperature of Li₂GeO₃ was successfully lowered via the appropriate addition of B₂O₃. Only 2 wt.% B₂O₃ addition contributed to a 21.2% decrease in sintering temperature to 850°C without deteriorating the dielectric properties. The temperature dependence of the resonance frequency was successfully suppressed by the addition of TiO₂ to form Li₂TiO₃ with a positive τf value. These results demonstrate potential applications of Li₂GeO₃ in low‐temperature cofiring ceramics technology

Microstructure of fibres pressure-spun from polyacrylonitrile–graphene oxide composite mixtures

Suspensions containing 8 and 10 wt% polyacrylonitrile (PAN) and 1, 2, 3, 5, 7 and 10 wt% graphene oxide (GO) were prepared using a special mixing routine and fibres were generated from these mixtures by pressurised gyration. The combination of pressure and gyration speed was effective in controlling the fibre morphology and fibre diameter which ranged from 1 to 20 μm. Fibres were pyrolysed to remove the polymer and only the 10 wt% PAN fibres survived. The microstructure of the pre- and post-pyrolysis products were characterised by scanning electron microscopy, both with and without focussed ion beam etching, Fourier-transformed infrared and Raman spectroscopies. Pyrolysed fibre electrical conductivities were measured and only those containing 1 and 2 wt% GO were conductive