Orienting melt to produce on lab-microscale high performance and ultra thin foils

Efficient molecular orientation of polymers in the melt-or solution state requires concentric contraction flows, which result in single or multi-filament fiber shaped products. Directed molecular orientation in pipes, sheets, foils and films, like strip bi-axially, planar or tri-axial, are difficult to achieve and require complex multi-stage processing often supported by the addition of extra external magnetic, electric, or temperature gradient fields that put constraints to the materials to be processed. Here we aim at a simple continuous process to produce uni-axially oriented foils, by designing a special die in a standard miniaturized laboratory scale film casting process. The internal of the die consist of a fiber forming, and a fiber fusing part. The specific design of the fiber forming part allows the combination of the fibers formed, without them crossing, into a line that forms a sheet. Flow in the total volume around the slit ends up in molecularly oriented flow inside the slit. To preserve orientation, an air gap extrusion process follows the exiting slit flow, to allow for a strong draw down under high melt stress. Small air-gaps and a cold cooling nose, combined with a supporting carrying film, make the total process easy, clean and cheap, and the products unique. We will demonstrate that, mounted on the miniature Xplore MC 15 lab compounder, the device is able to produce not only high performance fully oriented foils based on a thermotropic liquid crystalline polyester (Vectra), but also extremely thin foils of polyamides and polyesters. In the last application, the melt orientation is used only to temporary obtain a high melt strength that allows a high draw-ability in the air gap.</p

Orienting melt to produce on lab-microscale high performance and ultra thin foils

\u3cp\u3eEfficient molecular orientation of polymers in the melt-or solution state requires concentric contraction flows, which result in single or multi-filament fiber shaped products. Directed molecular orientation in pipes, sheets, foils and films, like strip bi-axially, planar or tri-axial, are difficult to achieve and require complex multi-stage processing often supported by the addition of extra external magnetic, electric, or temperature gradient fields that put constraints to the materials to be processed. Here we aim at a simple continuous process to produce uni-axially oriented foils, by designing a special die in a standard miniaturized laboratory scale film casting process. The internal of the die consist of a fiber forming, and a fiber fusing part. The specific design of the fiber forming part allows the combination of the fibers formed, without them crossing, into a line that forms a sheet. Flow in the total volume around the slit ends up in molecularly oriented flow inside the slit. To preserve orientation, an air gap extrusion process follows the exiting slit flow, to allow for a strong draw down under high melt stress. Small air-gaps and a cold cooling nose, combined with a supporting carrying film, make the total process easy, clean and cheap, and the products unique. We will demonstrate that, mounted on the miniature Xplore MC 15 lab compounder, the device is able to produce not only high performance fully oriented foils based on a thermotropic liquid crystalline polyester (Vectra), but also extremely thin foils of polyamides and polyesters. In the last application, the melt orientation is used only to temporary obtain a high melt strength that allows a high draw-ability in the air gap.\u3c/p\u3

Orienting melt to produce on lab-microscale high performance and ultra thin foils

Efficient molecular orientation of polymers in the melt-or solution state requires concentric contraction flows, which result in single or multi-filament fiber shaped products. Directed molecular orientation in pipes, sheets, foils and films, like strip bi-axially, planar or tri-axial, are difficult to achieve and require complex multi-stage processing often supported by the addition of extra external magnetic, electric, or temperature gradient fields that put constraints to the materials to be processed. Here we aim at a simple continuous process to produce uni-axially oriented foils, by designing a special die in a standard miniaturized laboratory scale film casting process. The internal of the die consist of a fiber forming, and a fiber fusing part. The specific design of the fiber forming part allows the combination of the fibers formed, without them crossing, into a line that forms a sheet. Flow in the total volume around the slit ends up in molecularly oriented flow inside the slit. To preserve orientation, an air gap extrusion process follows the exiting slit flow, to allow for a strong draw down under high melt stress. Small air-gaps and a cold cooling nose, combined with a supporting carrying film, make the total process easy, clean and cheap, and the products unique. We will demonstrate that, mounted on the miniature Xplore MC 15 lab compounder, the device is able to produce not only high performance fully oriented foils based on a thermotropic liquid crystalline polyester (Vectra), but also extremely thin foils of polyamides and polyesters. In the last application, the melt orientation is used only to temporary obtain a high melt strength that allows a high draw-ability in the air gap

Randomized controlled trial of oral omega-3 PUFA in solar-simulated radiation-induced suppression of human cutaneous immune responses.

noBackground: Skin cancer is a major public health concern, and the majority of cases are caused by solar ultraviolet radiation (UVR) exposure, which suppresses skin immunity. Omega-3 (n−3) PUFAs protect against photoimmunosuppression and skin cancer in mice, but the impact in humans is unknown. Objectives: We hypothesized that EPA-rich n−3 PUFA would abrogate photoimmunosuppression in humans. Therefore, a nutritional study was performed to assess the effect on UVR suppression of cutaneous cell-mediated immunity (CMI) reflected by nickel contact hypersensitivity (CHS). Design: In a double-blind, randomized controlled study, 79 volunteers (nickel-allergic women, 22–60 y old, with phototype I or II) took 5 g n−3 PUFA–containing lipid (70% EPA plus 10% DHA) or a control lipid daily for 3 mo. After supplementation, nickel was applied to 3 skin sites preexposed on 3 consecutive days to 1.9, 3.8, or 7.6 J/cm2 of solar-simulated radiation (SSR) and to 3 unexposed control sites. Nickel CHS responses were quantified after 72 h and the percentage of immunosuppression by SSR was calculated. Erythrocyte [red blood cell (RBC)] EPA was measured by using gas chromatography. Results: SSR dose-related suppression of the nickel CHS response was observed in both groups. Photoimmunosuppression appeared less in the n−3 PUFA group than in the control group (not statistically significant [mean difference (95% CI): 6.9% (−2.1%, 15.9%)]). The difference was greatest at 3.8 J/cm2 SSR [mean difference: 11% (95% CI: 0.5%, 21.4%)]. Postsupplementation RBC EPA was 4-fold higher in the n−3 PUFA group than in the control group (mean difference: 2.69% (95% CI: 2.23%, 3.14%), which confirmed the EPA bioavailability. Conclusion: Oral n−3 PUFAs appear to abrogate photoimmunosuppression in human skin, providing additional support for their chemopreventive role; verification of study findings is required