276 research outputs found

    Experimental Investigation of Surface Roughness and Material Removal Rate in Wire EDM of Stainless Steel 304

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    Its unexcelled mechanical and physical properties, in addition to its biocompatibility, have made stainless steel 304 a prime candidate for a wide range of applications. Among different manufacturing techniques, electrical discharge machining (EDM) has shown high potential in processing stainless steel 304 in a controllable manner. This paper reports the results of an experimental investigation into the effect of the process parameters on the obtainable surface roughness and material removal rate of stainless steel 304, when slotted using wire EDM. A full factorial design of the experiment was followed when conducting experimental trials in which the effects of the different levels of the five process parameters; applied voltage, traverse feed, pulse-on time, pulse-off time, and current intensity were investigated. The geometry of the cut slots was characterized using the MATLAB image processing toolbox to detect the edge and precise width of the cut slot along its entire length to determine the material removal rate. In addition, the surface roughness of the side walls of the slots were characterized, and the roughness average was evaluated for the range of the process parameters being examined. The effect of the five process parameters on both responses were studied, and the results revealed that the material removal rate is significantly influenced by feed (p-value = 9.72 × 10−29), followed by current tension (p-value = 6.02 × 10−7), and voltage (p-value = 3.77 × 10−5), while the most significant parameters affecting the surface roughness are current tension (p-value = 1.89 × 10−7), followed by pulse-on time (1.602 × 10−5), and pulse-off time (0.0204). The developed regression models and associated prediction plots offer a reliable tool to predict the effect of the process parameters, and thus enable the optimizing of their effects on both responses; surface roughness and material removal rate. The results also reveal the trade-off between the effect of significant process parameters on the material removal rate and surface roughness. This points out the need for a robust multi-objective optimization technique to identify the process window for obtaining high quality surfaces while keeping the material removal rate as high as possible

    Fundamental investigation into tool wear and surface quality in high-speed machining of Ti6Al4V alloy

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    This paper reports a fundamental investigation consisting of systematic trials into the response of Ti6Al4V alloy to high-speed machining using carbide inserts. It is a useful extension to work previously published, and aims at assessing the impact of the process parameters, depth of cut, cutting speed and feed rate in addition to cutting length, and their interrelations, on observed crater and flank wear and roughness of the machined surface. The results showed that abrasion was the most important flank wear mechanism at high speed. It also showed that increased cutting length accelerated crater wear more than exhibited flank wear and had considerable effect on surface roughness. In particular, crater wear increased by over 150% (on average), and flank wear increased by 40% (on average) when increasing cutting length from 40 to 120 mm. However, cutting the same length increased surface roughness by 50%, which helps explain how progression of tool wear leads to deteriorated surface quality. ANOVA was used to perform statistical analyses of the measured data and revealed that cutting length and depth of cut had the greatest effect on both crater and flank wear of the cutting tool. These results confirm that high-speed machining of Ti6Al4V alloy is a reliable process, with cutting speed identified as having a relatively small influence on the tool wear and resultant roughness of the machined surface relative to other parameters

    The Effect of Gas Flow Rate, Exposure Times and Ageing on the Physicochemical Properties of Water Activated by Glow Discharge Plasma Jet

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    The goal of this work is to look into how the glow discharge plasma jet system changes the chemical and physical features of water. In this work, the physical and chemical properties of water were studied by using a plasma jet with Argon gas. 10 cm3 of distilled water was put in a glass dish with a diameter of 5 cm and a depth of 1 cm. The system was run with an AC voltage of 12 kV and a frequency of 20 kHz, and the exposure time ranged from 1 to 30 minutes. With amounts of 0.7, 1.0, 1.5, and 2.1 l/min, kits made by the American company Bartvation were used to measure the types of reactive oxygen and nitrogen species (RONS) that were formed. The data showed that the levels of NO2, NO3, and H2O2 were all too high. It gets bigger over time and as the flow rate goes up. The pH goes down with time until it hits 3, and the temperature goes up until it reaches 33°C. However, the pH goes up with storage time, and after 24 hours the water is back to its natural pH of 7. The amount of NO2, NO3, in the air goes up a little bit, and then starts to go down rapidly after 6 hours. After 24 hours, it is close to zero. From this, it's clear that the glow discharge plasma jet device can make RONS, which can be used for biological purposes.  

    Uncertainties in dynamic response of buildings with non-linear base-isolators

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    Dynamic response of base-isolated buildings under uni-directional sinusoidal base excitation is numerically investigated considering uncertainties in the isolation and excitation parameters. The buildings are idealized as single degree of freedom (SDOF) system and multi-degrees of freedom (MDOF) system with one lateral degree of freedom at each floor level. The isolation system is modeled using two different mathematical models such as: (i) code-recommended equivalent linear elastic-viscous damping model and (ii) bi-linear hysteretic model. The uncertain parameters of the isolator considered are time period, damping ratio, and yield displacement. Moreover, the amplitude and frequency of the sinusoidal base excitation function are considered uncertain. The uncertainty propagation is investigated using generalized polynomial chaos (gPC) expansion technique. The unknown gPC expansion coefficients are obtained by non-intrusive sparse grid collocation scheme. Efficiency of the technique is compared with the sampling method of Monte Carlo (MC) simulation. The stochastic response quantities of interest considered are bearing displacement and top floor acceleration of the building. Effects of individual uncertain parameters on the building response are quantified using sensitivity analyses. Effect of various uncertainty levels of the input parameters on the dynamic response of the building is also investigated. The peak bearing displacement and top floor acceleration are more influenced by the amplitude and frequency of the sinusoidal base excitation function. The effective time period of the isolation system also produces a considerable influence. However, in the presence of similar uncertainty level in the time period, amplitude and frequency of the sinusoidal forcing function, the effect of uncertainties in the other parameters of the isolator (e.g., damping ratio and yield displacement) is comparatively less. Interestingly, the mean values of the response quantities are found to be higher than the deterministic values in several instances, indicating the need of conducting stochastic analysis. The gPC expansion technique presented here is found to be a computationally efficient yet accurate alternative to the MC simulation for numerically modeling the uncertainty propagation in the dynamic response analyses of the base-isolated buildings

    Breast cancer incidence, stage, treatment and survival in ethnic groups in South East England

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    Studies from the US have shown variations in breast cancer incidence, stage distribution, treatment and survival between ethnic groups. Data on 35 631 women diagnosed with breast cancer in South East England between 1998 and 2003 with self-assigned ethnicity information available were analysed. Results are reported for White, Indian, Pakistani, Bangladeshi, Black Caribbean, Black African and Chinese women. Age-standardised breast cancer incidence rate ratios, patterns of stage of disease at diagnosis, treatment, overall and breast cancer-specific survival were examined. All ethnic groups studied had lower age-standardised breast cancer incidence rates than White women, with Bangladeshi women having the lowest rate ratio (0.23, 95% CI: 0.20–0.26). White women were the most likely to have a stage recorded at diagnosis (adjusted proportion 75%), and least likely to be diagnosed with metastatic disease (7%). Black African women were the least likely to have a record of cancer surgery (63%) or hormone therapy (32%), and most likely to receive chemotherapy (38%). After fully adjusting for age, socioeconomic deprivation, stage of disease and treatment received, there was no significant variation in breast cancer-specific survival. However, Black African women had significantly worse overall survival (hazard ratio 1.24, P=0.025). These findings suggest that a strategy of earlier detection should be pursued in Black and South Asian women
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