Mathematical modeling for control of emulsion polymerization

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New evidence for hybrid acrylic/TiO2 films inducing bacterial inactivation under low intensity simulated sunlight

This study addresses the preparation and characterization of hybrid films prepared from Titanium dioxide (TiO2) Pickering stabilized acrylic polymeric dispersion as well as their bacterial inactivation efficiency under sunlight irradiation. Complete bacterial inactivation under low intensity simulated solar light irradiation (55 mW/cm(2)) was observed within 240 min for the films containing 10 weight based on monomers (wbm) % of TiO2, whereas 360 min were needed for the films containing 20 wbm% of TiO2, The hybrid films showed repetitive Escherichia coli (E. coli) inactivation under light irradiation. TiO2 released from the films surfaces was measured by inductively coupled plasma mass spectrometry (IPC-MS), obtaining values of similar to 0.5 and 1 ppb/cm(2) for the films containing 10 wbm% and 20 wbm% of TiO2, respectively, far below the allowed cytotoxicity level for TiO2 (200 ppb). Transmission electron microscopy (TEM) of the hybrid films showed that TiO2 nanoparticles (NPs) were located at the polymer particle's surface forming a continuous inorganic network inside the film matrix. Atomic force microscopy (AFM) images showed differences in the TiO2 dispersion between the air-film and film-substrate interfaces. Films containing 10 wbm% of TiO2 had higher roughness (Rg) at both interfaces than the one containing 20 wbm% of TiO2 inducing an increase in the bacterial adhesion as well as the bacterial inactivation kinetics. The highly oxidative OH center dot-radicals participating in the bacterial inactivation were determined by fluorescence. (C) 2015 Elsevier B.V. All rights reserved

Dynamic Optimization and Non-linear Model Predictive Control to Achieve Targeted Particle Morphologies

An event-driven approach based on dynamic optimization and nonlinear model predictive control (NMPC) is investigated together with inline Raman spectroscopy for process monitoring and control. The benefits and challenges in polymerization and morphology monitoring are presented, and an overview of the used mechanistic models and the details of the dynamic optimization and NMPC approach to achieve the relevant process objectives are provided. Finally, the implementation of the approach is discussed, and results from experiments in lab and pilot-plant reactors are presented.The research leading to these results has received funding from the European Research Council under the European Union's H2020 Grant Agreement No. 636820. The authors would also like to acknowledge contribution of other partners of the RECOBA project: Prof. Andrew Flewitt and Dr Mario De Miguel Ramos (Centre for Advanced Photonics and Electronics, University of Cambridge), Dr Caterina Ducati (Department of Materials Science and Metallurgy, University of Cambridge), Mr Nicholas Jose (Department of Chemical Engineering and Biotechnology, University of Cambridge)

Particle nucleation and growth in seeded semibatch miniemulsion polymerization of hybrid CeO2/acrylic latexes

CeO2/acrylic hybrid coatings with high solids content and with nanoparticle percentages up to 5 wt% have been successfully synthesized by seeded semibatch miniemulsion polymerization process. The droplet nucleation efficiency has been assessed by Capillary Hydrodynamic Chromatography and TEM analysis. The effect of the stability of the miniemulsion, the type of initiator and the number of particles of the seed on the efficiency of the nucleation of the nanodroplets fed has been investigated. It was found that the less stable the hybrid miniemulsion, the higher the diffusion of the monomer out of the droplets and hence, the seed latex particles grew in size. However, the CeO2 nanoparticles did not diffuse out with the monomer and remained in very small droplets that eventually nucleate leading to a bimodal population. When stable miniemulsions were produced by using a polymer as hydrophobe, droplet size increased reducing the number of particles in the seed and monomer diffusion was minimized enhancing nucleation of droplets with larger sizes that produced broad PSDs. Coalescence of droplets was negligible because the size distribution of the nanoceria particles did not change from the seed particles to the final latex. The UV–Vis absorption capacity of the films prepared with increasing the amount of CeO2 increased, but scattering effects were observed at high loading of CeO2 due to the large size of the CeO2 aggregates