Numerical simulation and optimization of Al alloy cylinder body by low pressure die casting

Shrinkage defects can be formed easily at Critical location during low pressure die casting (LPDC) of aluminum alloy cylinder body. It has harmful effect on the products. Mold fi lling and solidifi cation process of a cylinder body was simulated by using of Z-CAST software. The casting method was improved based on the simulation results. In order to create effective feeding passage, the structure of casting was modifi ed by changing the location of strengthening ribs at the bottom, without causing any adverse effect on the part’s performance. Inserting copper billet at suitable location of the die is a valid way to create suitable solidifi cation sequence that is benefi cial to the feeding. Using these methods, the shrinkage defect was completely eliminated at the critical location

Numerical simulation of low pressure die-casting aluminum wheel

The FDM numerical simulation software, ViewCast system, was employed to simulate the low pressure die casting (LPDC) of an aluminum wheel. By analyzing the mold-fi lling and solidifi cation stage of the LPDC process, the distribution of liquid fraction, temperature field and solidification pattern of castings were studied. The potential shrinkage defects were predicted to be formed at the rim/spoke junctions, which is in consistence with the X-ray detection result. The distribution pattern of the defects has also been studied. A solution towards reducing such defects has been presented. The cooling capacity of the mold was improved by installing water pipes both in the side mold and the top mold. Analysis on the shrinkage defects under forced cooling mode proved that adding the cooling system in the mold is an effective method for reduction of shrinkage defects

Effects of rice or wheat residue retention on the quality of milled japonica rice in a rice–wheat rotation system in China

AbstractIn rice–wheat rotation systems, crop straw is usually retained in the field at land preparation in every, or every other, season. We conducted a 3-year-6-season experiment in the middle–lower Yangtze River Valley to compare the grain qualities of rice under straw retained after single or double seasons per year. Four treatments were designed as: both wheat and rice straw retained (WR), only rice straw retained (R), only wheat straw retained (W), and no straw retained (CK). The varieties were Yangmai 16 wheat and Wuyunjing 23 japonica rice. The results showed contrasting effects of W and R on rice quality. Amylopectin content, peak viscosity, cool viscosity, and breakdown viscosity of rice grain were significantly increased in W compared to the CK, whereas gelatinization temperature, setback viscosity, and protein content significantly decreased. In addition, the effect of WR on rice grain quality was similar to that of W, although soil fertility was enhanced in WR due to straw being retained in two cycles. The differences in protein and starch contents among the treatments might result from soil nitrogen supply. These results indicate that wheat straw retained in the field is more important for high rice quality than rice straw return, and straw from both seasons is recommended for positive effects on soil fertility

Numerical simulation and optimization of the casting process of a cast-steel wheel

The mechanism of formation and the regularity of shrinkage distributionin a cast-steel wheel were simulated by computer methods. SolidWorks softwarepackage was used to produce a three-dimensional model of the cast parts, and Experto ViewCastsoftware package was employed to simulate the casting process. The simulatedresults show that the mold filling was smooth and thus no splashing occurred. However, shrinkage and porosityappeared at the transition phase between the wheel-rim and web during the process of solidification. The reason for that isthe imperfect solidification sequence. The fast cooling rate in the final thin web position led to the block of feeding channel at the transition area. The foundry technique was improved successfully by computer-aided methods.The volume of shrinkage was reduced by applying an insulating material, which made thecastings solidify progressively as designed. The performance of the wheel produced by the improved technology agreed very well with the technical requirements

Rare earth ion-doped Y2.95R0.05MgAl3SiO12 (R = Yb, Y, Dy, Eu, Sm) garnet-type microwave ceramics for 5G application

In this work, Y2.95R0.05MgAl3SiO12 (R=Yb, Y, Dy, Eu, Sm) microwave single-phase dielectric ce-ramics were successfully prepared via conventional ceramic technology by doping a series of rare earth elements with different ionic radius (Yb, Y, Dy, Eu, Sm) for the first time. The effects of A site occupied by rare earth elements on the microwave dielectric properties of Y2.95R0.05MgAl3SiO12 were studied by crystal structure refinement, scanning electron microscope (SEM), bond valence theory, P-V-L theory and infrared reflection spectroscopy. It was found that the ionicity of Y-O bond, the lattice energy, the bond energy and bond valance of Al(Tet)-O bond had important effects on microwave dielectric properties. Particularly, the optimum microwave dielectric properties were obtained for Y2.95Dy0.05MgAl3SiO12 sintered at 1575 °C for 6 h, with εr = 9.68, Q×f = 68,866 GHz, and τf = -35.8 ppm/°C, displaying its potential prospect in the 5G communication

Molecular inference of sources and spreading patterns of Plasmodium falciparum malaria parasites in internally displaced persons settlements in Myanmar–China border area

In Myanmar, civil unrest and establishment of internally displaced persons (IDP) settlement along the Myanmar-China border have impacted malaria transmission. The growing IDP populations raise deep concerns about health impact on local communities. Microsatellite markers were used to examine the source and spreading patterns of Plasmodium falciparum between IDP settlement and surrounding villages in Myanmar along the China border. Genotypic structure of P. falciparum was compared over the past three years from the same area and the demographic history was inferred to determine the source of recent infections. In addition, we examined if border migration is a factor of P. falciparum infections in China by determining gene flow patterns across borders. Compared to local community, the IDP samples showed a reduced and consistently lower genetic diversity over the past three years. A strong signature of genetic bottleneck was detected in the IDP samples. P. falciparum infections from the border regions in China were genetically similar to Myanmar and parasite gene flow was not constrained by geographical distance. Reduced genetic diversity of P. falciparum suggested intense malaria control within the IDP settlement. Human movement was a key factor to the spread of malaria both locally in Myanmar and across the international border