75 research outputs found

    A design framework for the mass customisation of custom-fit bicycle helmet models

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    Mass customisation (MC) can provide significant benefits to the customers. For example, custom-fit design approaches can improve the users’ perceived comfort of products where the fit is an important feature. MC can also bring major value to the producers, where for instance, premium prices can be implemented to the products. Research show that MC can bring competitive advantages especially when the system is new. It is therefore surprising that MC of helmets has not been studied more extensively, especially given the advances in 3D scanning, computational analyses, parametric design, and additive manufacturing techniques. The purpose of this study was to present a novel MC framework for the design of custom-fit bicycle helmet models. In the proposed design framework, we first categorized a subset of the Australian population into four groups of individuals based on their similar head shapes. New customers were then classified inside one of these groups. The customisation took place inside these groups to ensure that only small variations of the helmet liner were implemented. During the design process, the inside surfaces of a generic helmet model was modified to match the customer's head shape. We demonstrated that all the customized models created complied with the relevant drop impact test standard if their liner thickness was between the worst and best case helmets of each group. Fit accuracy was verified using an objective evaluation method. Future work should include detailed description of the manufacturing methods engaged in our MC framework

    Assessment of web crippling design provisions for application to proprietary soldier beams

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    Structures used for temporary works are lightweight so that they are easy to transport, erect and dismantle. Particular care should be taken in their design as local instabilities could arise due to their thin-walled nature. This article presents 12 tests on proprietary soldier beams subjected to two concentrate opposing loads applied simultaneously. The geometry of the proprietary beams feature cold-formed C-shaped sections with web holes connected back to back with internal spacers. In the absence of design rules for application to such members, the experimental results are used in the present investigation to assess the suitability of the provisions for the web crippling design of coldformed steel members as well as existing design methods from the literature, which account for the effect of perforations in the web. Experimental and predicted resistances are compared and design recommendations are provided.Leada Acro

    Design optimization of cold-formed steel portal frames taking into account the effect of building topology

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    Cold-formed steel portal frames are a popular form of construction for low-rise commercial, light industrial and agricultural buildings with spans of up to 20 m. In this article, a real-coded genetic algorithm is described that is used to minimize the cost of the main frame of such buildings. The key decision variables considered in this proposed algorithm consist of both the spacing and pitch of the frame as continuous variables, as well as the discrete section sizes. A routine taking the structural analysis and frame design for cold-formed steel sections is embedded into a genetic algorithm. The results show that the real-coded genetic algorithm handles effectively the mixture of design variables, with high robustness and consistency in achieving the optimum solution. All wind load combinations according to Australian code are considered in this research. Results for frames with knee braces are also included, for which the optimization achieved even larger savings in cost
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