Unveiling the impact of laser power variations on microstructure, corrosion, and stress-assisted surface crack initiation in laser powder bed fusion-processed Ni-Fe-Cr alloy 718

Corrosion and stress-corrosion related failures often compromise the integrity of critical metallic components during their service, raising significant concerns. It is crucial to comprehend the crack initiation mechanism and the impact of alloy microstructure on this crack initiation process. It is known that the introduction of unique microstructures through metal additive manufacturing brings new challenges. This study aims to investigate, for the first time, the effects of microstructural alterations resulting from fluctuations in laser power during laser powder bed fusion on the surface cracking initiation mechanism and electrochemical behaviour of Ni-Fe-Cr alloy 718, which is widely used in applications that require exceptional strength and corrosion resistance. To carry out this investigation, microcapillary electrochemical methods were combined with high-resolution techniques (TEM, SEM, AFM). The findings emphasize the existence of an optimal range of process parameters that effectively mitigate corrosion and crack initiation susceptibility. This work demonstrated that slight deviations in laser power from this optimal value result in diverse alterations at the micro and submicron scales. These alterations include increased subgrain width, porosity, dislocation density, density of nanovoids, and distribution of carbides. Importantly, these changes, particularly in dislocation and nanovoid densities caused by minor variations in process parameters, significantly affect the material's susceptibility to corrosion initiation and stress-assisted surface cracking

The global burden of cancer attributable to risk factors, 2010-19 : a systematic analysis for the Global Burden of Disease Study 2019

Background Understanding the magnitude of cancer burden attributable to potentially modifiable risk factors is crucial for development of effective prevention and mitigation strategies. We analysed results from the Global Burden of Diseases, Injuries, and Risk Factors Study (GBD) 2019 to inform cancer control planning efforts globally. Methods The GBD 2019 comparative risk assessment framework was used to estimate cancer burden attributable to behavioural, environmental and occupational, and metabolic risk factors. A total of 82 risk-outcome pairs were included on the basis of the World Cancer Research Fund criteria. Estimated cancer deaths and disability-adjusted life-years (DALYs) in 2019 and change in these measures between 2010 and 2019 are presented. Findings Globally, in 2019, the risk factors included in this analysis accounted for 4.45 million (95% uncertainty interval 4.01-4.94) deaths and 105 million (95.0-116) DALYs for both sexes combined, representing 44.4% (41.3-48.4) of all cancer deaths and 42.0% (39.1-45.6) of all DALYs. There were 2.88 million (2.60-3.18) risk-attributable cancer deaths in males (50.6% [47.8-54.1] of all male cancer deaths) and 1.58 million (1.36-1.84) risk-attributable cancer deaths in females (36.3% [32.5-41.3] of all female cancer deaths). The leading risk factors at the most detailed level globally for risk-attributable cancer deaths and DALYs in 2019 for both sexes combined were smoking, followed by alcohol use and high BMI. Risk-attributable cancer burden varied by world region and Socio-demographic Index (SDI), with smoking, unsafe sex, and alcohol use being the three leading risk factors for risk-attributable cancer DALYs in low SDI locations in 2019, whereas DALYs in high SDI locations mirrored the top three global risk factor rankings. From 2010 to 2019, global risk-attributable cancer deaths increased by 20.4% (12.6-28.4) and DALYs by 16.8% (8.8-25.0), with the greatest percentage increase in metabolic risks (34.7% [27.9-42.8] and 33.3% [25.8-42.0]). Interpretation The leading risk factors contributing to global cancer burden in 2019 were behavioural, whereas metabolic risk factors saw the largest increases between 2010 and 2019. Reducing exposure to these modifiable risk factors would decrease cancer mortality and DALY rates worldwide, and policies should be tailored appropriately to local cancer risk factor burden. Copyright (C) 2022 The Author(s). Published by Elsevier Ltd. This is an Open Access article under the CC BY 4.0 license.Peer reviewe

The global burden of cancer attributable to risk factors, 2010–19: a systematic analysis for the Global Burden of Disease Study 2019

BACKGROUND: Understanding the magnitude of cancer burden attributable to potentially modifiable risk factors is crucial for development of effective prevention and mitigation strategies. We analysed results from the Global Burden of Diseases, Injuries, and Risk Factors Study (GBD) 2019 to inform cancer control planning efforts globally. METHODS: The GBD 2019 comparative risk assessment framework was used to estimate cancer burden attributable to behavioural, environmental and occupational, and metabolic risk factors. A total of 82 risk–outcome pairs were included on the basis of the World Cancer Research Fund criteria. Estimated cancer deaths and disability-adjusted life-years (DALYs) in 2019 and change in these measures between 2010 and 2019 are presented. FINDINGS: Globally, in 2019, the risk factors included in this analysis accounted for 4·45 million (95% uncertainty interval 4·01–4·94) deaths and 105 million (95·0–116) DALYs for both sexes combined, representing 44·4% (41·3–48·4) of all cancer deaths and 42·0% (39·1–45·6) of all DALYs. There were 2·88 million (2·60–3·18) risk-attributable cancer deaths in males (50·6% [47·8–54·1] of all male cancer deaths) and 1·58 million (1·36–1·84) risk-attributable cancer deaths in females (36·3% [32·5–41·3] of all female cancer deaths). The leading risk factors at the most detailed level globally for risk-attributable cancer deaths and DALYs in 2019 for both sexes combined were smoking, followed by alcohol use and high BMI. Risk-attributable cancer burden varied by world region and Socio-demographic Index (SDI), with smoking, unsafe sex, and alcohol use being the three leading risk factors for risk-attributable cancer DALYs in low SDI locations in 2019, whereas DALYs in high SDI locations mirrored the top three global risk factor rankings. From 2010 to 2019, global risk-attributable cancer deaths increased by 20·4% (12·6–28·4) and DALYs by 16·8% (8·8–25·0), with the greatest percentage increase in metabolic risks (34·7% [27·9–42·8] and 33·3% [25·8–42·0]). INTERPRETATION: The leading risk factors contributing to global cancer burden in 2019 were behavioural, whereas metabolic risk factors saw the largest increases between 2010 and 2019. Reducing exposure to these modifiable risk factors would decrease cancer mortality and DALY rates worldwide, and policies should be tailored appropriately to local cancer risk factor burden

Stress Corrosion Cracking Probability of Selective Laser Melted 316L Austenitic Stainless Steel under the Effect of Grinding Induced Residual Stresses

Surface quality and dimensional tolerances of the selective laser melting (SLM) process are not good enough for many industrial applications and grinding as a common finishing process introduces many surface modifications. Investigation on the effect of grinding induced surface residual stress (RS) on early stages of stress corrosion cracking (SCC) of SLM manufactured 316L austenitic stainless steel was conducted. Potentiodynamic and galvanostatic tests in a 3.5% NaCl aqueous solution, XRD, SEM and energy-dispersive X-ray spectroscopy (EDX) analysis were performed. For annealed and specimens with a low RS magnitude, the dominant observation was pit initiation from existing pores and growth in the build direction. For specimens with medium RS level, SCC initiation from pore sites and propagation along melt pool boundaries and for specimens with the highest detected RS, crack initiation from melt pool boundaries, grains, machining marks, and pore sites were observed. Cracks propagated in different directions, i.e., along melt pool boundaries, near-surface transgranular, and transgranular through columnar microstructure. Galvanostatic tests showed three distinctive regions that corresponded to crack and pit initiation and growth. The synergistic effect of high dislocation density along melt pool boundaries, stress concentration in pore sites, molybdenum segregation, and surface RS was the cause of SCC susceptibility of specimens with high RS magnitude

L-PBF fabrication of a novel high silicon carbide-free bainitic high strength steel

peer reviewedCarbide-free Bainitic microstructures are object of extensive research, due to the optimum combination of tensile mechanical properties, UTS exceeding 2000 MPa and elongation up to 20%. These are Si-based steels and incredible performances of bainite derive from the composite multiphase microstructure, consisting of submicro-nanoscaled bainitic ferrite, and carbon enriched retained austenite. Bainitic ferrite, formed via a displacive mechanism, provides a major contribute to strength from a bainitic ferrite with nano- or submicrometric thickness. Whereas carbon-enriched austenite is characterized by a two-fold morphology: i) films located between the ferrite sub-units and ii) blocks located between the bainitic ferrite sheaves. Moreover the addition of silicon contributes to the carbon enrichment of austenite since it inhibits cementite precipitation and improve the thermal stability of the untransformed austenite. Austenite plays a crucial role on the ductility of bainitic steels. Strain-induced martensitic transformation occurring under load and formation of twins in austenite enhances the total elongation and the strain hardening of the steels. In the latest years, additive manufacturing processes have gained significant importance due to the possibility to fabricate components with complex geometry and high material efficiency. In addition, it permits rapid prototyping, enables the production of highly customized and personalized parts for a large span of industrial sector and application. In this work new medium-carbon high silicon carbide-free bainitic steels have been fabricated through L-PBF process. The process parameters were optimized in order to obtain high density parts. Furthermore, the effect of the substrate preheating and a in situ isothermal heat treatment on the density, fabrication defects, and the microstructure have been investigated. OM, SEM, X-ray Diffraction, Image analysis were utilized to perform the material characterization. The results showed that substrate preheating and in-situ isothermal heat treatment leads to the formation of a carbide-free bainitic microstructure without requirement of post-fabrication heat treatment, that implies further energy consumption, sample oxidation and final machining to obtain the opportune quality. Furthermore, the substrate preheating lead to obtain components with lower amount of porosities and cracks deriving from the fast cooling rates and the developed residual stresses

Revealing the stress corrosion cracking initiation mechanism of alloy 718 prepared by laser powder bed fusion assessed by microcapillary method

Stress corrosion cracking (SCC) behaviour of L-PBF processed alloy 718 in chloride-containing solution was revealed, utilizing the microcapillary method under constant tensile loading. Results were compared with conventionally produced counterparts. Passive layer resistance was compared quantitatively by implementing electrochemical polarization experiments, in as-received and under tensile loading states. Superior corrosion and SCC resistance of L-PBF specimens under tensile loading were identified. Submicron cracks were initiated adjacent to the subgrain boundaries and the underlying mechanisms were elucidated as the synergistic effect of various microstructural factors. Data availability: The raw data with the findings of this article cannot be shared since there is ongoing research on this topic