Wireless sensor network simulation for fault detection in industrial processes

Sensor data is extremely important to monitor machines at the shop-floor level and its environmental surrounding conditions for condition-based monitoring, machine diagnosis and process adaptation to new requirements. Based on the described scope, self-diagnostics and self-organizing capabilities are core functionalities of any Industrial Wireless Sensor Network (IWSN). In the present work, a simulated case study was developed with the main intent of validating techniques implemented for sensor data diagnosis of error detection and equipment failure. The scenarios explored try to mimic some common situations of a manufacturing environment when dealing with WSNs, where a piece of sensor equipment suddenly stops working or an unpredictable change in the environment leads to faulty data readings. This paper introduces Castalia and describes how it was used to simulate a direct application of an Optical Metrology System on an industrial Resistance Spot Welding process, which is composed of a camera and several luminosity sensors. More specifically, a sensor data validation module was proposed, implemented and used to extend Castalia functionalities

Damage identification in structural health monitoring: a brief review from its implementation to the Use of data-driven applications

The damage identification process provides relevant information about the current state of a structure under inspection, and it can be approached from two different points of view. The first approach uses data-driven algorithms, which are usually associated with the collection of data using sensors. Data are subsequently processed and analyzed. The second approach uses models to analyze information about the structure. In the latter case, the overall performance of the approach is associated with the accuracy of the model and the information that is used to define it. Although both approaches are widely used, data-driven algorithms are preferred in most cases because they afford the ability to analyze data acquired from sensors and to provide a real-time solution for decision making; however, these approaches involve high-performance processors due to the high computational cost. As a contribution to the researchers working with data-driven algorithms and applications, this work presents a brief review of data-driven algorithms for damage identification in structural health-monitoring applications. This review covers damage detection, localization, classification, extension, and prognosis, as well as the development of smart structures. The literature is systematically reviewed according to the natural steps of a structural health-monitoring system. This review also includes information on the types of sensors used as well as on the development of data-driven algorithms for damage identification.Peer ReviewedPostprint (published version

A brief network analysis of Artificial Intelligence publication

In this paper, we present an illustration to the history of Artificial Intelligence(AI) with a statistical analysis of publish since 1940. We collected and mined through the IEEE publish data base to analysis the geological and chronological variance of the activeness of research in AI. The connections between different institutes are showed. The result shows that the leading community of AI research are mainly in the USA, China, the Europe and Japan. The key institutes, authors and the research hotspots are revealed. It is found that the research institutes in the fields like Data Mining, Computer Vision, Pattern Recognition and some other fields of Machine Learning are quite consistent, implying a strong interaction between the community of each field. It is also showed that the research of Electronic Engineering and Industrial or Commercial applications are very active in California. Japan is also publishing a lot of papers in robotics. Due to the limitation of data source, the result might be overly influenced by the number of published articles, which is to our best improved by applying network keynode analysis on the research community instead of merely count the number of publish.Comment: 18 pages, 7 figure

Distributed Real-time Anomaly Detection in Networked Industrial Sensing Systems

Reliable real-time sensing plays a vital role in ensuring the reliability and safety of industrial cyber-physical systems (CPSs) such as wireless sensor and actuator networks. For many reasons, such as harsh industrial environments, fault-prone sensors, or malicious attacks, sensor readings may be abnormal or faulty. This could lead to serious system performance degradation or even catastrophic failure. Current anomaly detection approaches are either centralized and complicated or restricted due to strict assumptions, which are not suitable for practical large-scale networked industrial sensing systems (NISSs), where sensing devices are connected via digital communications, such as wireless sensor networks or smart grid systems. In this paper, we introduce a fully distributed general anomaly detection (GAD) scheme, which uses graph theory and exploits spatiotemporal correlations of physical processes to carry out real-time anomaly detection for general large-scale NISSs. We formally prove the scalability of our GAD approach and evaluate the performance of GAD for two industrial applications: building structure monitoring and smart grids. Extensive trace-driven simulations validate our theoretical analysis and demonstrate that our approach can significantly outperform state-of-the-art approaches in terms of detection accuracy and efficiency

Towards Distributed and Adaptive Detection and Localisation of Network Faults

We present a statistical probing-approach to distributed fault-detection in networked systems, based on autonomous configuration of algorithm parameters. Statistical modelling is used for detection and localisation of network faults. A detected fault is isolated to a node or link by collaborative fault-localisation. From local measurements obtained through probing between nodes, probe response delay and packet drop are modelled via parameter estimation for each link. Estimated model parameters are used for autonomous configuration of algorithm parameters, related to probe intervals and detection mechanisms. Expected fault-detection performance is formulated as a cost instead of specific parameter values, significantly reducing configuration efforts in a distributed system. The benefit offered by using our algorithm is fault-detection with increased certainty based on local measurements, compared to other methods not taking observed network conditions into account. We investigate the algorithm performance for varying user parameters and failure conditions. The simulation results indicate that more than 95 % of the generated faults can be detected with few false alarms. At least 80 % of the link faults and 65 % of the node faults are correctly localised. The performance can be improved by parameter adjustments and by using alternative paths for communication of algorithm control messages