Development of a wireless system to measure the strain/deformation of rock bolts

In this study a smart set-up integrated with rock bolts was proposed to automatically monitor, record and analyse rock mass deformation. The proposed system which includes sensors and a wireless data acquisition system, rapidly and readily generates data sets along with customisable graphs, calculations and analysis in a cloud system and can be used in modern mining. To evaluate the developed technique, rock bolts were instrumented lengthwise using resistive strain gauges and then connected to the wireless data logger system. Elastic tensile tests as well as pull-out tests were conducted and the strain values along the rock bolts were successfully and accurately measured, recorded and uploaded to the cloud system

Assessment of fiber Bragg grating sensors for monitoring shaft vibrations of hydraulic turbines

The structural dynamic response of hydraulic turbines needs to be continuously monitored to predict incipient failures and avoid catastrophic breakdowns. Current methods based on traditional off-board vibration sensors mounted on fixed components do not permit inferring loads induced on rotating parts with enough accuracy. Therefore, the present paper assesses the performance of fiber Bragg grating sensors to measure the vibrations induced on a rotating shaft–disc assembly partially submerged in water resembling a hydraulic turbine rotor. An innovative mounting procedure for installing the sensors is developed and tested, which consists of machining a thin groove along a shaft line to embed a fiber-optic array that can pass through the bearings. At the top of the shaft, a rotary joint is used to extract, in real time, the signals to the interrogator. The shaft strain distribution is measured with high spatial resolution at different rotating speeds in air and water. From this, the natural frequencies, damping ratios, and their associated mode shapes are quantified at different operating conditions. Additionally, the change induced in the modes of vibration by the rotation effects is well captured. All in all, these results validate the suitability of this new fiber-optic technology for such applications and its overall better performance in terms of sensitivity and spatial resolution relative to traditional equipment. The next steps will consist of testing this new sensing technology in actual full-scale hydraulic turbines.This work was supported by the funding received from the European Union’s Horizon H2020 research and innovation program (grant agreement no: 814958) and by the I+D+i project SYNERGY PID2020-118310RBI00 funded by the MCIN/AEI/10.13039/501100011033.Peer ReviewedPostprint (published version

Desenvolvimento de sensores óticos de pH para aplicação em aquacultura e integração em plataforma híbrida multi-parâmetro

Optical fiber sensors have shown a lot of potential for application in marine environments e regarding monitoring multiple parameters crucial to the growth and well-being of fish, of which pH is one of the most important. Regarding this work, two types of optical fiber sensors were produced: tapers made from a silica single mode fiber with a fiber Bragg grating, and D-shape plastic optical fibers. There were used two different types of D-shape plastic optical fibers: home-made, using a polishing machine, and reused, from old cortisol sensors. Polyaniline (PANI) was synthesized by oxidative polymerization of aniline that was carried out onto the fibers and the selected synthesis time, for which better results were obtained, was 20 minutes. The sensitivity and the sensors’ behavior are determined by the geometry modifications applied onto the fibers, which allow the access of the evanescent wave to the surrounding medium which, in combination with polyaniline, results in a transmission decrease of the spectra as pH increases. The sensors present a certain degree of reproducibility and repeatability with the tapers, the D-shapes home-made and reused having a sensitivity of –0.25 dB/pH, –500 counts/pH and –2500 counts/pH, respectively. However, this is only valid for the increasing order. Regarding the stabilization time, for extreme pH values, whether very acidic, totally protonated, or very basic, totally unprotonated, the stabilization time is shorter. On the other hand, for the transition values of pH, this time is longer, since the PANI is in a transition phase. There were also made cross-sensitivity tests related to ionic strength and temperature, where the sensors did not show a spectra variation in the range of interest. Additionally, the pH sensor was integrated in a hybrid platform with a sensor of nitrites and the optical response to the increment of nitrites in a PBS solution was observed, having only slight variations. The tapers are very useful due to their remote sensing and multiplexing, which is the reason they were spliced with a sensor of nitrites. However, these lack mechanical robustness and ease of fabrication. On the other hand, the opposite happens in the D-shapes. These are more robust and easier to manufacture, but the possibility of multiplexing or remote sensing is challenging or unknown. As a future work, it is intended that the pH sensors produced are applied directly on the aquaculture tanks in order to identify possible water interferences in the measurements and perform tests to optimize the hybrid structure.Os sensores em fibra ótica têm-se mostrado muito promissores para a aplicação em ambientes marinhos na monitorização de vários parâmetros cruciais ao bom crescimento e reprodução dos peixes, dos quais o pH é dos mais importantes no setor da aquacultura. No caso deste trabalho, dois tipos de sensores em fibra ótica foram produzidos: tapers feitos a partir de uma fibra de sílica monomodo com uma rede de Bragg e fibras óticas de plástico com uma D-shape. Em relação às fibras óticas de plástico D-shape, foram usados dois tipo diferentes: umas produzidas no laboratório, usando uma máquina de polir, e outras foram reutilizadas a partir de sensores antigos de cortisol. A polianilina (PANI) foi sintetizada por polimerização oxidativa da anilina na presença das fibras e o tempo de síntese escolhido, para o qual se obteve melhores resultados, foi 20 minutos. A sensibilidade e comportamento do sensor são determinados pelas modificações de geometria aplicadas nas fibras que permitem que a onda evanescente tenha acesso ao meio circundante e, em combinação com a polianilina, isto resulta numa diminuição da transmissão dos espetros à medida que o pH aumenta. Os sensores apresentam um certo grau de reprodutibilidade e repetibilidade, com os tapers, as fibras D-shape produzidas no laboratório e as reutilizadas com sensibilidade de –0.25 dB/pH, –500 contagens/pH e –2500 contagens/pH, respetivamente. Contudo, isto apenas é válido no sentido ascendente de pH. Relativamente ao tempo de estabilização, para os extremos das regiões de pH, quer seja muito ácido, totalmente protonado, ou muito básico, totalmente desprotonado, o tempo de estabilização é mais curto. Já para os valores de transição de pH este tempo é mais elevado, pois a PANI também está numa fase de transição. Foram ainda efetuados testes de sensibilidade cruzada no que diz respeito à força iónica e à temperatura, sendo que os sensores não mostraram uma alteração espetral na zona de interesse. Adicionalmente, integrou-se o sensor de pH numa plataforma híbrida com um sensor de nitritos e observou-se a resposta ótica ao adicionar nitritos a uma solução de PBS, o que resultou em variações pouco significativas. As fibras tapers são bastante úteis devido às suas capacidades de monitorização remota e multiplexagem, daí terem sido fundidos com um sensor de nitritos. No entanto, estes carecem de robustez mecânica e facilidade de fabrico. Por outro lado, nas fibras D-shape o oposto é observado. Estas são mais robustas mecanicamente e fáceis de fabricar, mas a possibilidade de multiplexar ou monitorizar remotamente é desconhecida ou mais complicada. Como trabalho futuro pretende-se que os sensores de pH produzidos sejam aplicados diretamente nos tanques de aquacultura a fim de identificar possíveis interferentes da água nas medidas e de realizar testes para otimizar a estrutura híbrida.Mestrado em Engenharia Físic

Micro-/Nano-Fiber Sensors and Optical Integration Devices

The development of micro/nanofiber sensors and associated integrated systems is a major project spanning photonics, engineering, and materials science, and has become a key academic research trend. During the development of miniature optical sensors, different materials and micro/nanostructures have been reasonably designed and functionalized on the ordinary single-mode optical fibers. The combination of various special optical fibers and new micro/nanomaterials has greatly improved the performance of the sensors. In terms of optical integration, micro/nanofibers play roles in independent and movable optical waveguide devices, and can be conveniently integrated into two-dimensional chips to realize the efficient transmission and information exchange of optical signals based on optical evanescent field coupling technology. In terms of systematic integration, the unique optical transmission mode of optical fiber has shown great potential in the array and networking of multiple sensor units.In this book, more than ten research papers were collected and studied, presenting research on optical micro/nanofiber devices and related integrated systems, covering high-performance optical micro/nanofiber sensors, fine characterization technologies for optical micro/nanostructures, weak signal detection technologies in photonic structures, as well as fiber-assisted highly integrated optical detection systems

In-situ deformation monitoring of aerospace qualified composites with embedded improved draw tower fibre Bragg gratings

Aerospace certified fibre reinforced plastics (FRPs) are extreme performing construction materials, which today are increasingly applied in primary structures of the new generation aircrafts (e.g. Boeing 787, Airbus 350, Bombardier C-Series), such as the fuselage, the wings and the fin. An interesting aspect on the technological point of view of sensing is that airplane manufacturers such as Airbus and Boeing are looking at incorporating health-monitoring systems (such as optical fibre sensors, especially fibre Bragg gratings) that will allow the airplane to self-monitor and report maintenance requirements to ground-based computer systems. However, one has to realize that the mechanical behaviour of anisotropic FRPs is significantly different compared to conventional isotropic construction materials. In this dissertation, the author focuses on monitoring the strain and (permanent) deformation in carbon reinforced plastic laminates with embedded fibre Bragg gratings. The research is divided in two main parts. In the first part of this research, the existing fibre draw tower technology is utilized, to manufacture an improved version of the existing in-line high quality, draw tower fibre Bragg gratings (DTG®s). With respect to accurate measurements and structural integrity, the research focuses on reducing the total diameter of the optical fibre, so the incorporation in the reinforcement fibres is enhanced and the distortion in the composite is reduced. The author elaborates in detail the methods of strain and temperature calibrations and the different setups which are applied. Additionally, with respect to the high temperatures during the composite manufacturing process, the thermal stability of the DTG®s is studied at elevated temperatures (>300°C). In the second part, the author embeds the DTG®s in specific types of thermoset and thermoplastic carbon reinforced plastic laminates. The author applies the embedded DTG®s in several stages of the composite lifetime. Starting with the monitoring of the composite manufacturing process and ending with fatigue testing until failure of the composite laminates. During the different experiments, the sensors are subjected to high temperatures, high pressures, extreme longitudinal strains and transverse strains and in the mean time, they are employed to very accurately measure (multi-axial) strains inside composites at microstrain level (~10 6)

Smart actuation and sensing for meso-scale surgical robotic systems

This dissertation presents the development of meso-scale surgical robotics based on smart actuation and sensing for minimally invasive surgery (MIS). By replacing conventional straight tools by steerable surgical robots, surgical outcomes can potentially be improved due to more precise, stable, and flexible manipulation. Since bending and torsion are the two fundamental motion forms required by surgical tools to complete general surgical procedures, compact torsion and bending modules, both integrated with intrinsic sensors for motion feedback, have been developed based on shape memory alloy (SMA). The developed actuation and sensing techniques have been applied on a robot for neurosurgical intracerebral hemorrhage evacuation (NICHE) and a steerable catheter for atrial fibrillation (AFib) treatment. The NICHE robot consists of a straight stem, an SMA torsion module, and an SMA bending module as a distal bending tip. By synchronizing the motion of the stem, the bending module, and the torsion module, the robot is capable of tip articulation within the brain to remove hemorrhage effectively through suction and electrocauterization. In addition, a skull-mounted robotic headframe has been developed based on a Stewart platform to manipulate the NICHE robot. The robotic catheter is developed by integrating multiple SMA bending modules with flexible braid reinforced tubing. Polymer 3D-printing is used to fabricate all the structural components due to its relatively low cost, short fabrication period, and capability of fabricating complicated structures with high accuracy. The developed surgical robotic systems have been thoroughly evaluated using phantom or cadaver models under computed tomography (CT) and/or magnetic resonance imaging (MRI) guidance. The imaging-guided experimental studies showed that the developed robotic systems consisting of smart actuation and sensing were compatible with CT and MR imaging.Ph.D

Multi-axial strain monitoring of fibre reinforced thermosetting plastics using embedded highly birefringent optical fibre Bragg sensors

There is a growing interest in the use of fibre reinforced plastics (FRPs) as high-grade construction material for variouw applications that need to be lightweight, yet strong in sometimes harsh loading conditions. Despite the growing popularity of structural composite materials, one has to realize that their mechanical behaviour is significantly different compared to conventional isotropic construction materials. Strain monitoring of an in-service structure should greatly enhance the insight and confidence in the (long-term) behaviour of high performance composite structures. Structural health monitoring necessitates the possibility of measuring multi-axials strain fields. High birefringent optical fibres (HiBi-fibres) with Bragg grating can become a solution in this matter. Designing a multi-axial strain sensor based on optical FBGs should meet several basic requirements which are discussed in this dissertation

Proceedings of the 10th International Conference on NDE in Relation to Structural Integrity for Nuclear and Pressurized Components

This conference, the tenth in a series on NDE in relation to structural integrity for nuclear and pressurized components, was held from 1st October to 3 October 2013, in Cannes, France. The scientific programme was co-produced by the European Commission’s Joint Research Centre, Institute for Energy and Transport (EC-JRC/IET). The Conference has been coordinated by the Confédération Française pour les Essais Non Destructifs (COFREND). The first conference, under the sole responsibility of EC-JRC was held in Amsterdam, 20-22 October 1998. The second conference was locally organized by the EPRI NDE Center in New Orleans, 24-26 May 2000, the third one by Tecnatom in Seville, 14-16 November 2001, the fourth one by the British Institute of Non-Destructive Testing in London, 6-8 December 2004, the fifth by EPRI in San Diego, 10-12 May 2006, the sixth by Marovisz in Budapest, 8-10 October 2007, the seventh by the University of Tokyo and JAPEIC in Yokohama, the eight by DGZfP, 29 September to 1st October 2010, the ninth by Epri NDE Center, 22-24 May 2012 in Seattle. The theme of this conference series is to provide the link between the information originated by NDE and the use made of this information in assessing structural integrity. In this context, there is often a need to determine NDE performance against structural integrity requirements through a process of qualification or performance demonstration. There is also a need to develop NDE to address shortcomings revealed by such performance demonstration or otherwise. Finally, the links between NDE and structural integrity require strengthening in many areas so that NDE is focussed on the components at greatest risk and provides the precise information required for assessment of integrity. These were the issues addressed by the papers selected for the conference.JRC.F.5-Nuclear Reactor Safety Assessmen