Comparison of two Meta-Heuristics for the Bi-Objective Flexible Job Shop Scheduling Problem with Sequence Dependent Setup Times

The authors gratefully acknowledge the support of the Portuguese National Science Foundation through Portugal 2020 project POCI-01-0145-FEDER-016418 by UE/FEDER through the program COMPETE2020. This work was partially supported by the Fundaçàopara a Ciência e a Tecnologia (Portuguese Foundation for Science and Technology) through the project UIDB/00297/2020 (Centro de Matemática e Aplicaçôes).The increasingly competitivity in the plastic container market is driving companies toward a greater focus on efficiency, and mass production customisation, which triggers the increase of productivity by implementing more efficient and faster IT solutions. This work is based on a Portuguese case study, to develop a scheduling model considering the specific characteristics of this type of facilities and increase its competitiveness. To this end, two different approaches, the Tabu Search and Genetic Algorithm, were developed to solve a flexible job shop scheduling problem under a make-to-order production strategy. Each approach was validated using the case study, and the model's applicability were testes trough five instances. The results have shown that Tabu Search has a better efficacy and the Genetic Algorithm shows better efficiency.authorsversionpublishe

An effective MILP-based decomposition algorithm for the scheduling and redesign of flexible job-shop plants

This paper presents a decomposition algorithm for the integrated scheduling and redesign problem of a multistage batch plant dealing with multipurpose units and heterogeneous recipes. First, the procedure solves the scheduling problem considering the existing plant configuration with the main goal of minimizing the makespan. Then, a second objective of minimizing the number of units utilized without worsen the makespan achieved in the first stage is considered. The units released can be reallocated to other compatible processing stages in order to minimize the initial makespan value. In order to tackle large industrial examples, both scheduling and redesign problems are solved through a decomposition algorithm, which has a MILP model as its core. The procedure is tested on several realistic instances, demonstrating its robustness and applicability.Fil: Basán, Natalia Paola. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Santa Fe. Instituto de Desarrollo Tecnológico para la Industria Química. Universidad Nacional del Litoral. Instituto de Desarrollo Tecnológico para la Industria Química; ArgentinaFil: Coccola, Mariana Evangelina. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Santa Fe. Instituto de Desarrollo Tecnológico para la Industria Química. Universidad Nacional del Litoral. Instituto de Desarrollo Tecnológico para la Industria Química; ArgentinaFil: del Valle, Alejandro García. Universidad da Coruña; EspañaFil: Mendez, Carlos Alberto. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Santa Fe. Instituto de Desarrollo Tecnológico para la Industria Química. Universidad Nacional del Litoral. Instituto de Desarrollo Tecnológico para la Industria Química; Argentin

Production Scheduling Requirements to Smart Manufacturing

The production scheduling has attracted a lot of researchers for many years, however most of the approaches are not targeted to deal with real manufacturing environments, and those that are, are very particular for the case study. It is crucial to consider important features related with the factories, such as products and machines characteristics and unexpected disturbances, but also information such as when the parts arrive to the factory and when should be delivered. So, the purpose of this paper is to identify some important characteristics that have been considered independently in a lot of studies and that should be considered together to develop a generic scheduling framework to be used in a real manufacturing environment.authorsversionpublishe

A discrete simulated kalman filter optimizer for combinatorial optimization problems

Combinatorial optimization problems are ubiquitous in many fields, including healthcare, economics, engineering, manufacturing, and others. A solution to a combinatorial optimization problem is frequently expressed in terms of a permutation, arrangement, or combination of elements. Due to the practical significance of this problem in real-world issues, numerous algorithms have been proposed to solve it. These algorithms specifically refer to those that operate in discrete search space, often known as combinatorial algorithms. Another type of algorithm is called numerical algorithms. These algorithms were built specifically to address numerical optimization problems. In the last few decades, significant research effort has been spent on the development of numerical algorithms, particularly for solving combinatorial problems. An example of a numerical algorithm is the simulated Kalman filter (SKF). Various method has been introduced as an extension of a numerical algorithm to adapt it to a discrete search space. There are currently three extensions to the SKF, resulting in three combinatorial algorithms: the binary SKF (BSKF), the distance evaluated SKF (DESKF), and the angle modulated SKF (AMSKF). However, these extensions may result in increased execution times for the algorithm. In this research, a new combinatorial algorithm named discrete simulated Kalman filter optimizer (DSKFO) is proposed to solve combinatorial optimization problem. This new algorithm is originated by the concept of the simulated Kalman filter (SKF). Due to the limitation of the SKF algorithm which only able to operate in continuous search space, the proposed algorithm makes use of a new interpretation that incorporates mutation and Hamming distance, allowing the proposed algorithm to function in discrete search space. In this research, three combinatorial problems namely the travelling salesman problem (TSP), assembly sequence planning (ASP), and the hole drilling proble are used to evaluate the proposed algorithm. Two types of analysis are used to evaluate the proposed algorithm. First, the DSKFO algorithm is used to solve the travelling salesman problem (TSP), and then the algorithm's execution time is measured. Existing SKF methods are then compared to the findings of the DSKFO algorithm. DSKFO performs the fastest, requiring just 13 seconds to solve a small TSP instance such as eil51, whereas DESKF, AMSKF, BSKF, and SEDESKF require around 36, 42, 34, and 14 seconds, respectively. To solve larger TSP instance such as rl1889, DSKFO requires 139 seconds to execute a single run, whereas DESKF, AMSKF, BSKF, and SEDESKF require around 1587, 1590, 2418, and 208 seconds, respectively. For the second analysis, the performance of the proposed method is evaluated using three combinatorial problems: the travelling salesman problem (TSP), the assembly sequence planning (ASP), and the hole drilling problem. The results are compared to four previously published combinatorial SKFs: the BSKF, the AMSKF, the DESKF, and the SEDESKF. The DSKFO may be considered the best algorithm for solving the TSP and hole drilling problem, as it has the highest number of best performances. For solving the ASP, the DSKFO ranked third, while the AMSKF came in first, followed by the DESKF in second

Energy-saving policies for temperature-controlled production systems with state-dependent setup times and costs

There are numerous practical examples of production systems with servers that require heating in order to process jobs. Such production systems may realize considerable energy savings by temporarily switching off the heater and building up a queue of jobs to be processed later, at the expense of extra queueing costs. In this paper, we optimize this trade-off between energy and queueing costs. We model the production system as an M/G/1 queue with a temperature-controlled server that can only process jobs if a minimum production temperature is satisfied. The time and energy required to heat a server depend on its current temperature, hence the setup times and setup costs for starting production are state dependent. We derive the optimal policy structure for a fluid queue approximation, called a wait-heat-clear policy. Building upon these insights, for the M/G/1 queue we derive exact and approximate costs for various intuitive types of wait-heat-clear policies. Numerical results indicate that the optimal wait-heat-clear policy yields average cost savings of over 40% compared to always keeping the server at the minimum production temperature. Furthermore, an encouraging result for practice is that simple heuristics, depending on the queue length only, have near-optimal performance

Solving the flexible job shop scheduling problem with sequence-dependent setup times

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Agent-based distributed manufacturing scheduling: an ontological approach

The purpose of this paper is the need for self-sequencing operation plans in autonomous agents. These allow resolution of combinatorial optimisation of a global schedule, which consists of the fixed process plan jobs and which requires operations offered by manufacturers. The proposed agent-based approach was adapted from the bio-inspired metaheuristic- particle swarm optimisation (PSO), where agents move towards the schedule with the best global makespan. The research has achieved a novel ontology-based optimisation algorithm to allow agents to schedule operations whilst cutting down on the duration of the computational analysis, as well as improving the performance extensibility amongst others. The novelty of the research is evidenced in the development of a synchronised data sharing system allowing better decision-making resources with intrinsic manufacturing intelligence. The multi-agent platform is built upon the Java Agent Development Environment (JADE) framework. The operation research case studies were used as benchmarks for the evaluation of the proposed model. The presented approach not only showed a practical use case of a decentralised manufacturing system, but also demonstrated near optimal makespans compared to the operational research benchmarks