Torque Auditing Test Fixture for Hansen Medical’s Remote Catheter Manipulator Robot

Current manufacturing test systems for motor control of Hansen\u27s line of surgical robots are labor intensive, have room for operator error and do not supply sufficient information. Based upon an expected increase in production, the objective of this project was to replace their test protocol with a modular test fixture that improves test time, is intuitive to use, and enhances the user experience. We developed a modular design that works for both the Sensei and Magellan robots, and can be reconfigured easily for use on future robots. Using a control system and GUI made in LabVIEW, a magnetic particle as our torque actuator, and a Futek rotary torque sensor for precise data acquisition, our device is a creative, efficient, and effective replacement to Hansen’s quality testing. We successfully develop an equivalent test, surpassed our goal of decreasing test time, our fixture is completely modular for all Hansen’s RCMs, we integrated two tests into a single operation, and we received favorable feedback from the engineers and technicians whom proposed this project. This project succeeded in creating a functional prototype to replace Hansen Medical’s current test protocol. Our test system has been handed off to Hansen Medical for implementation and further development

Development of an automated robot vision component handling system

Thesis (M. Tech. (Engineering: Electrical)) -- Central University of technology, Free State, 2013In the industry, automation is used to optimize production, improve product quality and increase profitability. By properly implementing automation systems, the risk of injury to workers can be minimized. Robots are used in many low-level tasks to perform repetitive, undesirable or dangerous work. Robots can perform a task with higher precision and accuracy to lower errors and waste of material. Machine Vision makes use of cameras, lighting and software to do visual inspections that a human would normally do. Machine Vision is useful in application where repeatability, high speed and accuracy are important. This study concentrates on the development of a dedicated robot vision system to automatically place components exiting from a conveyor system onto Automatic Guided Vehicles (AGV). A personal computer (PC) controls the automated system. Software modules were developed to do image processing for the Machine Vision system as well as software to control a Cartesian robot. These modules were integrated to work in a real-time system. The vision system is used to determine the parts‟ position and orientation. The orientation data are used to rotate a gripper and the position data are used by the Cartesian robot to position the gripper over the part. Hardware for the control of the gripper, pneumatics and safety systems were developed. The automated system‟s hardware was integrated by the use of the different communication protocols, namely DeviceNet (Cartesian robot), RS-232 (gripper) and Firewire (camera)

Overview of modern teaching equipment that supports distant learning

Laboratory is a key element of engineering and applied sciences educational systems. With the development of Internet and connecting IT technologies, the appearance of remote laboratories was inevitable. Virtual laboratories are also available; they place the experiment in a simulated environment. However, this writing focuses on remote experiments not virtual ones. From the students’ point of view, it is a great help not only for those enrolling in distant or online courses but also for those studying in a more traditional way. With the spread of smart, portable devices capable of connection to the internet, students can expand or restructure time spent on studying. This is a huge help to them and also allows them to individually divide their time up, to learn how to self-study. This independent approach can prepare them for working environments. It offers flexibility and convenience to the students. From the universities’ point of view, it helps reduce maintenance costs and universities can share experiments which also helps the not so well-resourced educational facilities

New Approaches in Automation and Robotics

The book New Approaches in Automation and Robotics offers in 22 chapters a collection of recent developments in automation, robotics as well as control theory. It is dedicated to researchers in science and industry, students, and practicing engineers, who wish to update and enhance their knowledge on modern methods and innovative applications. The authors and editor of this book wish to motivate people, especially under-graduate students, to get involved with the interesting field of robotics and mechatronics. We hope that the ideas and concepts presented in this book are useful for your own work and could contribute to problem solving in similar applications as well. It is clear, however, that the wide area of automation and robotics can only be highlighted at several spots but not completely covered by a single book

Design of an intelligent embedded system for condition monitoring of an industrial robot

PhD ThesisIndustrial robots have long been used in production systems in order to improve productivity, quality and safety in automated manufacturing processes. There are significant implications for operator safety in the event of a robot malfunction or failure, and an unforeseen robot stoppage, due to different reasons, has the potential to cause an interruption in the entire production line, resulting in economic and production losses. Condition monitoring (CM) is a type of maintenance inspection technique by which an operational asset is monitored and the data obtained is analysed to detect signs of degradation, diagnose the causes of faults and thus reduce maintenance costs. So, the main focus of this research is to design and develop an online, intelligent CM system based on wireless embedded technology to detect and diagnose the most common faults in the transmission systems (gears and bearings) of the industrial robot joints using vibration signal analysis. To this end an old, but operational, PUMA 560 robot was utilized to synthesize a number of different transmission faults in one of the joints (3 - elbow), such as backlash between the gear pair, gear tooth and bearing faults. A two-stage condition monitoring algorithm is proposed for robot health assessment, incorporating fault detection and fault diagnosis. Signal processing techniques play a significant role in building any condition monitoring system, in order to determine fault-symptom relationships, and detect abnormalities in robot health. Fault detection stage is based on time-domain signal analysis and a statistical control chart (SCC) technique. For accurate fault diagnosis in the second stage, a novel implementation of a time-frequency signal analysis technique based on the discrete wavelet transform (DWT) is adopted. In this technique, vibration signals are decomposed into eight levels of wavelet coefficients and statistical features, such as standard deviation, kurtosis and skewness, are obtained at each level and analysed to extract the most salient feature related to faults; the artificial neural network (ANN) is then used for fault classification. A data acquisition system based on National Instruments (NI) software and hardware was initially developed for preliminary robot vibration analysis and feature extraction. The transmission faults induced in the robot can change the captured vibration spectra, and the robot’s natural frequencies were established using experimental modal analysis, and also the fundamental fault frequencies for the gear transmission and bearings were obtained and utilized for preliminary robot condition monitoring. In addition to simulation of different levels of backlash fault, gear tooth and bearing faults which have not been previously investigated in industrial robots, with several levels of ii severity, were successfully simulated and detected in the robot’s joint transmission. The vibration features extracted, which are related to the robot healthy state and different fault types, using the data acquisition system were subsequently used in building the SCC and ANN, which were trained using part of the measured data set that represents the robot operating range. Another set of data, not used within the training stage, was then utilized for validation. The results indicate the successful detection and diagnosis of faults using the key extracted parameters. A wireless embedded system based on the ZigBee communication protocol was designed for the application of the proposed CM algorithm in real-time, using an Arduino DUE as the core of the wireless sensor unit attached on the robot arm. A Texas Instruments digital signal processor (TMS320C6713 DSK board) was used as the base station of the wireless system on which the robot’s fault diagnosis algorithm is run. To implement the two stages of the proposed CM algorithm on the designed embedded system, software based on the C programming language has been developed. To demonstrate the reliability of the designed wireless CM system, experimental validations were performed, and high reliability was shown in the detection and diagnosis of several seeded faults in the robot. Optimistically, the established wireless embedded system could be envisaged for fault detection and diagnostics on any type of rotating machine, with the monitoring system realized using vibration signal analysis. Furthermore, with some modifications to the system’s hardware and software, different CM techniques such as acoustic emission (AE) analysis or motor current signature analysis (MCSA), can be applied.Iraqi government, represented by the Ministry of Higher Education and Scientific Research, the Iraqi Cultural Attaché in London, and the University of Technology in Baghda

Development of a robot-based magnetic flux leakage inspection system

Surface cracking is one of the primary factors leading to failure of mechanical components. One of the most sensitive methods for surface or near surface crack detection is MFL inspection. Magnetic sensor based MFL inspection, MSI, has shown many advantageous over MPI and gives the opportunity for automated MFL inspection after its equivalent detectability to MPI is validated. A standard industrial robot is introduced and applied in this work as an automated solution for precise sensor guidance and a more accurate, flexible and efficient automatic MSI system is developed as an extension of the already existing automatic MFL inspection scheme at IZFP. Performance of the system is demonstrated by applying the system on different inspection situations of concern. The measurement results obtained validate the application of the system on the inspection.Oberflächenrisse sind eine der wichtigsten Faktoren, die zum Versagen von mechanischen Komponenten führen können. Eine der empfindlichsten Methoden für Überprüfung von Oberflächen auf Risse im Bereich der Werkstückoberfläche ist die magnetische Streuflussprüfung. Die auf dem Magnetsensor basierte magnetische Streuflussprüfung, MSI, hat viele Vorteile bei der praktischen Anwendung gegenüber MPI gezeigt und bietet die Möglichkeit zur automatisierten MFL mit dem Gegenwert der Validierung des MPI Verfahrens. In dieser Arbeit wird ein Standard-Industrieroboter vorgestellt, welcher für eine automatisierte Lösung zur Prüfungsdurchführung verwendet wird. So kann die präzise Sensorführung für ein genaues, flexibles und effizientes automatisches MSI-System gewährleistet werden. Das System dient auch als Erweiterung zu den bereits bestehenden automatischen MFL Prüfsystem besteht. Schließlich wird die Leistungsfähigkeit des Gesamtsystems durch die Anwendungen in unterschiedlichen Prüfsituationen demonstriert. Die erhaltenen Prüfergebnisse bestätigen die Anwendung des Systems als Grundlage für unterschiedliche Prüfaufgaben im mechanisierten Prüfbetrieb auch im Produktionsprozeß

Theoretical and Experimental Investigation on the Multiple Shape Memory Ionic Polymer-Metal Composite Actuator

Development of biomimetic actuators has been an essential motivation in the study of smart materials. However, few materials are capable of controlling complex twisting and bending deformations simultaneously or separately using a dynamic control system. The ionic polymer-metal composite (IPMC) is an emerging smart material in actuation and sensing applications, such as biomimetic robotics, advanced medical devices and human affinity applications. Here, we report a Multiple Shape Memory Ionic Polymer-Metal Composite (MSM-IPMC) actuator having multiple-shape memory effect, and is able to perform complex motion by two external inputs, electrical and thermal. Prior to the development of this type of actuator, this capability only could be realized with existing actuator technologies by using multiple actuators or another robotic system. Theoretical and experimental investigation on the MSM-IPMC actuator were performed. To date, the effect of the surface electrode properties change on the actuating of IPMC have not been well studied. To address this problem, we theoretically predict and experimentally investigate the dynamic electro-mechanical response of the IPMC thin-strip actuator. A model of the IPMC actuator is proposed based on the Poisson-Nernst-Planck equations for ion transport and charge dynamics in the polymer membrane, while a physical model for the change of surface resistance of the electrodes of the IPMC due to deformation is also incorporated. By incorporating these two models, a complete, dynamic, physics-based model for IPMC actuators is presented. To verify the model, IPMC samples were prepared and experiments were conducted. The results show that the theoretical model can accurately predict the actuating performance of IPMC actuators over a range of dynamic conditions. Additionally, the charge dynamics inside the polymer during the oscillation of the IPMC are presented. It is also shown that the charge at the boundary mainly affects the induced stress of the IPMC. This study is beneficial for the comprehensive understanding of the surface electrode effect on the performance of IPMC actuators. In our study, we introduce a soft MSM-IPMC actuator having multiple degrees-of-freedom that demonstrates high maneuverability when controlled by two external inputs, electrical and thermal. These multiple inputs allow for complex motions that are routine in nature, but that would be otherwise difficult to obtain with a single actuator. To the best of our knowledge, this MSM-IPMC actuator is the first solitary actuator capable of multiple-input control and the resulting deformability and maneuverability. The shape memory properties of MSM-IPMC were theoretically and experimentally studied. We presented the multiple shape memory properties of Nafion cylinder. A physics based model of the IPMC was proposed. The free energy density theory was utilized to analyze the shape properties of the IPMC. To verify the model, IPMC samples with the Nafion as the base membrane was prepared and experiments were conducted. Simulation of the model was performed and the results were compared with the experimental data. It was successfully demonstrated that the theoretical model can well explain the shape memory properties of the IPMC. The results showed that the reheat glass transition temperature of the IPMC is lower than the programming temperature. It was also found that the back-relaxation of the IPMC decreases as the programming temperature increases. This study may be useful for the better understanding of the shape memory effect of IPMC. Furthermore, we theoretically modeled and experimentally investigated the multiple shape memory effect of MSM-IPMC. We proposed a new physical principle to explain the shape memory behavior. A theoretical model of the multiple shape memory effect of MSM-IPMC was developed. Based on our previous study on the electro-mechanical actuation effect of IPMC, we proposed a comprehensive physics-based model of MSM-IPMC which couples the actuation effect and the multiple shape memory effect. It is the first model that includes these two actuation effects and multiple shape memory effect. Simulation of the model was performed using finite element method. To verify the model, an MSM-IPMC sample was prepared. Experimental tests of MSM-IPMC were conducted. By comparing the simulation results and the experimental results, both results have a good agreement. The multiple shape memory effect and reversibility of three different polymers, namely the Nafion, Aquivion and GEFC with three different ions, which are the hydrogen, lithium and sodium, were also quantitatively tested respectively. Based on the results, it is shown that all the polymers have good multiple shape memory effect and reversibility. The ions have an influence on the broad glass transition range of the polymers. The current study is beneficial for the better understanding of the underlying physics of MSM-IPMC. A biomimetic underwater robot, that was actuated by the MSM-IPMC, was developed. The design of the robot was inspired by the pectoral fish swimming modes, such as stingrays, knifefish and cuttefish. The robot was actuated by two soft fins which were consisted of multiple IPMC samples. Through actuating the IPMCs separately, traveling wave was generated on the soft fin. Experiments were performed for the test of the robot. The deformation and the blocking force of the IPMCs on the fin were measured. A force measurement system in a flow channel was implemented. The thrust force of the robot under different frequencies and traveling wave numbers were recorded. Multiple shape memory effect was performed on the robot. The robot was capable of changing its swimming modes from Gymnotiform to Mobuliform, which has high deformability, maneuverability and agility

A General Framework for Robot Programming Using a Matrix-based Supervisory Controller

Ph.DDOCTOR OF PHILOSOPH

Real-Time Waveform Prototyping

Mobile Netzwerke der fünften Generation zeichen sich aus durch vielfältigen Anforderungen und Einsatzszenarien. Drei unterschiedliche Anwendungsfälle sind hierbei besonders relevant: 1) Industrie-Applikationen fordern Echtzeitfunkübertragungen mit besonders niedrigen Ausfallraten. 2) Internet-of-things-Anwendungen erfordern die Anbindung einer Vielzahl von verteilten Sensoren. 3) Die Datenraten für Anwendung wie z.B. der Übermittlung von Videoinhalten sind massiv gestiegen. Diese zum Teil gegensätzlichen Erwartungen veranlassen Forscher und Ingenieure dazu, neue Konzepte und Technologien für zukünftige drahtlose Kommunikationssysteme in Betracht zu ziehen. Ziel ist es, aus einer Vielzahl neuer Ideen vielversprechende Kandidatentechnologien zu identifizieren und zu entscheiden, welche für die Umsetzung in zukünftige Produkte geeignet sind. Die Herausforderungen, diese Anforderungen zu erreichen, liegen jedoch jenseits der Möglichkeiten, die eine einzelne Verarbeitungsschicht in einem drahtlosen Netzwerk bieten kann. Daher müssen mehrere Forschungsbereiche Forschungsideen gemeinsam nutzen. Diese Arbeit beschreibt daher eine Plattform als Basis für zukünftige experimentelle Erforschung von drahtlosen Netzwerken unter reellen Bedingungen. Es werden folgende drei Aspekte näher vorgestellt: Zunächst erfolgt ein Überblick über moderne Prototypen und Testbed-Lösungen, die auf großes Interesse, Nachfrage, aber auch Förderungsmöglichkeiten stoßen. Allerdings ist der Entwicklungsaufwand nicht unerheblich und richtet sich stark nach den gewählten Eigenschaften der Plattform. Der Auswahlprozess ist jedoch aufgrund der Menge der verfügbaren Optionen und ihrer jeweiligen (versteckten) Implikationen komplex. Daher wird ein Leitfaden anhand verschiedener Beispiele vorgestellt, mit dem Ziel Erwartungen im Vergleich zu den für den Prototyp erforderlichen Aufwänden zu bewerten. Zweitens wird ein flexibler, aber echtzeitfähiger Signalprozessor eingeführt, der auf einer software-programmierbaren Funkplattform läuft. Der Prozessor ermöglicht die Rekonfiguration wichtiger Parameter der physikalischen Schicht während der Laufzeit, um eine Vielzahl moderner Wellenformen zu erzeugen. Es werden vier Parametereinstellungen 'LLC', 'WiFi', 'eMBB' und 'IoT' vorgestellt, um die Anforderungen der verschiedenen drahtlosen Anwendungen widerzuspiegeln. Diese werden dann zur Evaluierung der die in dieser Arbeit vorgestellte Implementierung herangezogen. Drittens wird durch die Einführung einer generischen Testinfrastruktur die Einbeziehung externer Partner aus der Ferne ermöglicht. Das Testfeld kann hier für verschiedenste Experimente flexibel auf die Anforderungen drahtloser Technologien zugeschnitten werden. Mit Hilfe der Testinfrastruktur wird die Leistung des vorgestellten Transceivers hinsichtlich Latenz, erreichbarem Durchsatz und Paketfehlerraten bewertet. Die öffentliche Demonstration eines taktilen Internet-Prototypen, unter Verwendung von Roboterarmen in einer Mehrbenutzerumgebung, konnte erfolgreich durchgeführt und bei mehreren Gelegenheiten präsentiert werden.:List of figures List of tables Abbreviations Notations 1 Introduction 1.1 Wireless applications 1.2 Motivation 1.3 Software-Defined Radio 1.4 State of the art 1.5 Testbed 1.6 Summary 2 Background 2.1 System Model 2.2 PHY Layer Structure 2.3 Generalized Frequency Division Multiplexing 2.4 Wireless Standards 2.4.1 IEEE 802.15.4 2.4.2 802.11 WLAN 2.4.3 LTE 2.4.4 Low Latency Industrial Wireless Communications 2.4.5 Summary 3 Wireless Prototyping 3.1 Testbed Examples 3.1.1 PHY - focused Testbeds 3.1.2 MAC - focused Testbeds 3.1.3 Network - focused testbeds 3.1.4 Generic testbeds 3.2 Considerations 3.3 Use cases and Scenarios 3.4 Requirements 3.5 Methodology 3.6 Hardware Platform 3.6.1 Host 3.6.2 FPGA 3.6.3 Hybrid 3.6.4 ASIC 3.7 Software Platform 3.7.1 Testbed Management Frameworks 3.7.2 Development Frameworks 3.7.3 Software Implementations 3.8 Deployment 3.9 Discussion 3.10 Conclusion 4 Flexible Transceiver 4.1 Signal Processing Modules 4.1.1 MAC interface 4.1.2 Encoding and Mapping 4.1.3 Modem 4.1.4 Post modem processing 4.1.5 Synchronization 4.1.6 Channel Estimation and Equalization 4.1.7 Demapping 4.1.8 Flexible Configuration 4.2 Analysis 4.2.1 Numerical Precision 4.2.2 Spectral analysis 4.2.3 Latency 4.2.4 Resource Consumption 4.3 Discussion 4.3.1 Extension to MIMO 4.4 Summary 5 Testbed 5.1 Infrastructure 5.2 Automation 5.3 Software Defined Radio Platform 5.4 Radio Frequency Front-end 5.4.1 Sub 6 GHz front-end 5.4.2 26 GHz mmWave front-end 5.5 Performance evaluation 5.6 Summary 6 Experiments 6.1 Single Link 6.1.1 Infrastructure 6.1.2 Single Link Experiments 6.1.3 End-to-End 6.2 Multi-User 6.3 26 GHz mmWave experimentation 6.4 Summary 7 Key lessons 7.1 Limitations Experienced During Development 7.2 Prototyping Future 7.3 Open points 7.4 Workflow 7.5 Summary 8 Conclusions 8.1 Future Work 8.1.1 Prototyping Workflow 8.1.2 Flexible Transceiver Core 8.1.3 Experimental Data-sets 8.1.4 Evolved Access Point Prototype For Industrial Networks 8.1.5 Testbed Standardization A Additional Resources A.1 Fourier Transform Blocks A.2 Resource Consumption A.3 Channel Sounding using Chirp sequences A.3.1 SNR Estimation A.3.2 Channel Estimation A.4 Hardware part listThe demand to achieve higher data rates for the Enhanced Mobile Broadband scenario and novel fifth generation use cases like Ultra-Reliable Low-Latency and Massive Machine-type Communications drive researchers and engineers to consider new concepts and technologies for future wireless communication systems. The goal is to identify promising candidate technologies among a vast number of new ideas and to decide, which are suitable for implementation in future products. However, the challenges to achieve those demands are beyond the capabilities a single processing layer in a wireless network can offer. Therefore, several research domains have to collaboratively exploit research ideas. This thesis presents a platform to provide a base for future applied research on wireless networks. Firstly, by giving an overview of state-of-the-art prototypes and testbed solutions. Secondly by introducing a flexible, yet real-time physical layer signal processor running on a software defined radio platform. The processor enables reconfiguring important parameters of the physical layer during run-time in order to create a multitude of modern waveforms. Thirdly, by introducing a generic test infrastructure, which can be tailored to prototype diverse wireless technology and which is remotely accessible in order to invite new ideas by third parties. Using the test infrastructure, the performance of the flexible transceiver is evaluated regarding latency, achievable throughput and packet error rates.:List of figures List of tables Abbreviations Notations 1 Introduction 1.1 Wireless applications 1.2 Motivation 1.3 Software-Defined Radio 1.4 State of the art 1.5 Testbed 1.6 Summary 2 Background 2.1 System Model 2.2 PHY Layer Structure 2.3 Generalized Frequency Division Multiplexing 2.4 Wireless Standards 2.4.1 IEEE 802.15.4 2.4.2 802.11 WLAN 2.4.3 LTE 2.4.4 Low Latency Industrial Wireless Communications 2.4.5 Summary 3 Wireless Prototyping 3.1 Testbed Examples 3.1.1 PHY - focused Testbeds 3.1.2 MAC - focused Testbeds 3.1.3 Network - focused testbeds 3.1.4 Generic testbeds 3.2 Considerations 3.3 Use cases and Scenarios 3.4 Requirements 3.5 Methodology 3.6 Hardware Platform 3.6.1 Host 3.6.2 FPGA 3.6.3 Hybrid 3.6.4 ASIC 3.7 Software Platform 3.7.1 Testbed Management Frameworks 3.7.2 Development Frameworks 3.7.3 Software Implementations 3.8 Deployment 3.9 Discussion 3.10 Conclusion 4 Flexible Transceiver 4.1 Signal Processing Modules 4.1.1 MAC interface 4.1.2 Encoding and Mapping 4.1.3 Modem 4.1.4 Post modem processing 4.1.5 Synchronization 4.1.6 Channel Estimation and Equalization 4.1.7 Demapping 4.1.8 Flexible Configuration 4.2 Analysis 4.2.1 Numerical Precision 4.2.2 Spectral analysis 4.2.3 Latency 4.2.4 Resource Consumption 4.3 Discussion 4.3.1 Extension to MIMO 4.4 Summary 5 Testbed 5.1 Infrastructure 5.2 Automation 5.3 Software Defined Radio Platform 5.4 Radio Frequency Front-end 5.4.1 Sub 6 GHz front-end 5.4.2 26 GHz mmWave front-end 5.5 Performance evaluation 5.6 Summary 6 Experiments 6.1 Single Link 6.1.1 Infrastructure 6.1.2 Single Link Experiments 6.1.3 End-to-End 6.2 Multi-User 6.3 26 GHz mmWave experimentation 6.4 Summary 7 Key lessons 7.1 Limitations Experienced During Development 7.2 Prototyping Future 7.3 Open points 7.4 Workflow 7.5 Summary 8 Conclusions 8.1 Future Work 8.1.1 Prototyping Workflow 8.1.2 Flexible Transceiver Core 8.1.3 Experimental Data-sets 8.1.4 Evolved Access Point Prototype For Industrial Networks 8.1.5 Testbed Standardization A Additional Resources A.1 Fourier Transform Blocks A.2 Resource Consumption A.3 Channel Sounding using Chirp sequences A.3.1 SNR Estimation A.3.2 Channel Estimation A.4 Hardware part lis