On the stator flux linkage estimation of an PMSM with extended Kalman filters

The demand for drives with high quality torque control has grown tremendously in a wide variety of applications. Direct torque control (DTC) for permanent magnet synchronous motors can provide this accurate and fast torque control. When applying DTC the change of the stator flux linkage vector is controlled. As such the estimation of the stator flux linkage is essential. In this paper the performance of the Extended Kalman Filter (EKF) for stator flux linkage estimation is studied. Starting from a formulation of the EKF for isotropic motors, the influence of rotor anisotropy and saturation is evaluated. Subsequently it is expanded to highly isotropic motors as well. In both cases the possibilities to add parameter estimations are evaluated

High-frequency issues using rotating voltage injections intended for position self-sensing

The rotor position is required in many control schemes in electrical drives. Replacing position sensors by machine self-sensing estimators increases reliability and reduces cost. Solutions based on tracking magnetic anisotropies through the monitoring of the incremental inductance variations are efficient at low-speed and standstill operations. This inductance can be estimated by measuring the response to the injection of high-frequency signals. In general however, the selection of the optimal frequency is not addressed thoroughly. In this paper, we propose discrete-time operations based on a rotating voltage injection at frequencies up to one third of the sampling frequency used by the digital controller. The impact on the rotation-drive, the computational requirement, the robustness and the effect of the resistance on the position estimation are analyzed regarding the signal frequency

Open loop control of a stepping motor with step loss detection and stall detection using back-EMF based load angle estimation

Stepping motors are the most used electrical machines for low power positioning. The drive controls the machine so that the rotor performs a fixed angular displacement after each step command pulse. Counting the step command pulses enables open-loop positioning. The vast majority of the stepping motor systems is driven in open-loop. When the rotor hits an obstacle stall occurs. Step loss due to overload is another typical problem with stepping motor driven systems. Both phenomena are not detected in open-loop which causes loss of synchronism. In this paper, a sensorless load angle estimator is used to detect step loss and stall. This algorithm is based on the typical stepping motor drive algorithms and does not depend on mechanical load parameters. The method therefore has a broad industrial relevance

A globally exponentially stable position observer for interior permanent magnet synchronous motors

The design of a position observer for the interior permanent magnet synchronous motor is a challenging problem that, in spite of many research efforts, remained open for a long time. In this paper we present the first globally exponentially convergent solution to it, assuming that the saliency is not too large. As expected in all observer tasks, a persistency of excitation condition is imposed. Conditions on the operation of the motor, under which it is verified, are given. In particular, it is shown that at rotor standstill---when the system is not observable---it is possible to inject a probing signal to enforce the persistent excitation condition. {The high performance of the proposed observer, in standstill and high speed regions, is verified by extensive series of test-runs on an experimental setup

Sensorless flux-weakening control of permanent-magnet brushless machines using third harmonic back EMF

The sensorless control of brushless machines by detecting the third harmonic back electromotive force is a relatively simple and potentially low-cost technique. However, its application has been reported only for brushless dc motors operating under normal commutation. In this paper, the utility of the method for the sensorless control of both brushless dc and ac motors, including operation in the flux-weakening mode, is demonstrated

On extended Kalman filters with augmented state vectors for the stator flux estimation in SPMSMs

The demand for highly dynamic electrical drives, characterized by high quality torque control, in a wide variety of applications has grown tremendously during the past decades. Direct torque control (DTC) for permanent magnet synchronous motors (PMSM) can provide this accurate and fast torque control. When applying DTC the change of the stator flux linkage vector is controlled, based on torque and flux errors. As such the estimation of the stator flux linkage is essential. In the literature several possible solutions for the estimation of the stator flux linkage are proposed. In order to overcome problems associated with the integration of the back-emf, the use of state observers has been advocated in the literature. Several types of state observers have been conceived and implemented for PMSMs, especially the Extended Kalman Filter (EKF) has received much attention. In most reported applications however the EKF is only used to estimate the speed and rotor position of the PMSM in order to realize field oriented current control in a rotor reference frame. Far fewer publications mention the use of an EKF to estimate the stator flux linkage vector in order to apply DTC. Still the performance of the EKF in the estimation of the stator flux linkage vector has not yet been thoroughly investigated. In this paper the performance of the EKF for stator flux linkage is studied and simulated. The possibilities to improve the estimation by augmenting the state vector and the consequences of these alterations are explored. Important practical aspects for FPGA implementation are discussed

Improved speed estimation in sensorless PM brushless AC drives

The application of flux-observer-based sensorless control to permanent-magnet brushless AC motor drives is described. Current methods of speed estimation are assessed, both theoretically and experimentally, and an improved method, which combines the best features of methods in which speed is derived from the differential of rotor position and from the ratio of the electromotive force to excitation flux linkage, is proposed. Its performance is verified experimentally

Observability analysis of sensorless synchronous machine drives

This paper studies the local observability of synchronous machines using a unified approach. Recently, motion sensorless control of electrical drives has gained high interest. The main challenge for such a technology is the poor performance in some operation conditions. One interesting theory that helps understanding the origin of this problem is the observability analysis of nonlinear systems. In this paper, the observability of the wound-rotor synchronous machine is studied. The results are extended to other synchronous machines, adopting a unified analysis. Furthermore, a high-frequency injection-based technique is proposed to enhance the sensorless operation of the wound-rotor synchronous machine at standstill

Local weak observability conditions of sensorless AC drives

Alternating current (AC) electrical drive control without mechanical sensors is an active research topic. This paper studies the observability of both induction machine and synchronous machine sensorless drives. Observer-based sensorless techniques are known for their deteriorated performance in some operating conditions. An observability analysis of the machines helps understanding (and improving) the observer's behavior in the aforementioned conditions.Comment: arXiv admin note: text overlap with arXiv:1512.0366