Sensitivity of predictive controllers to parameter variation in five-phase induction motor drives

Model predictive control techniques have been recently proposed as a viable control alternative for power converters and electrical drives. The good current tracking, flexible control design or reduced switching losses are some of the benefits that explain the recently increased attention on finite-control-set model predictive control. The performance of the predictive model of the drive, which is the core of the predictive control, highly depends on the parameters of the real system. In this context, most research works assume good agreement between electrical parameters of the predictive model and the real machine, on the basis of nominal values. Nevertheless, this is far from being a real assumption, where non-modeled variables (i.e. the temperature, the magnetic saturation or the deep-bar effect) produce a detuning effect between the real system and its model, which can harm the control performance. The influence of parameter variations on the predictive control has barely been investigated in recent research works, where only conventional three-phase power converter configurations and permanent magnet drives have been taken into account. However, there is a lack of knowledge when different technologies like induction machines or multiphase drives are considered. It is worth highlighting the interest of the industry in induction motors as a mature technology or in multiphase drives as a promising alternative in applications where high overall system reliability and reduction in the total power per phase are required. This paper attempts to fill this gap by examining the impact of parameters mismatch on the finite-control-set predictive control performance of a five-phase induction motor drive, one of the multiphase electromechanical conversion systems with greatest impact in the research community. An exhaustive experimental sensitivity analysis of the close loop system performance based on more than three hundred trials in a test bench is presented

Predictive current control in electrical drives: an illustrated review with case examples using a five-phase induction motor drive with distributed windings

The industrial application of electric machines in variable-speed drives has grown in the last decades thanks to the development of microprocessors and power converters. Although three-phase machines constitute the most common case, the interest of the research community has been recently focused on machines with more than three phases, known as multiphase machines. The principal reason lies in the exploitation of their advantages like reliability, better current distribution among phases or lower current harmonic production in the power converter than conventional three-phase ones, to name a few. Nevertheless, multiphase drives applications require the development of complex controllers to regulate the torque (or speed) and flux of the machine. In this regard, predictive current controllers have recently appeared as a viable alternative due to an easy formulation and a high flexibility to incorporate different control objectives. It is found however that these controllers face some peculiarities and limitations in their use that require attention. This work attempts to tackle the predictive current control technique as a viable alternative for the regulation of multiphase drives, paying special attention to the development of the control technique and the discussion of the benefits and limitations. Case examples with experimental results in a symmetrical five-phase induction machine with distributed windings in motoring mode of operation are used to this end

Direct torque control for dual three-phase induction motor drives

A direct torque control (DTC) strategy for dual three-phase induction motor drives is discussed in this paper. The induction machine has two sets of stator three-phase windings spatially shifted by 30 electrical degrees. The DTC strategy is based on a predictive algorithm and is implemented in a synchronous reference frame aligned with the machine stator flux vector. The advantages of the discussed control strategy are constant inverter switching frequency, good transient and steady-state performance, and low distortion of machine currents with respect to direct self-control (DSC) and other DTC schemes with variable switching frequency. Experimental results are presented for a 10-kW DTC dual three-phase induction motor drive prototype

Lead pursuit control of multiphase drives

Los accionamientos multifásicos, compuestos por una máquina eléctrica de más de tres fases alimentada por un convertidor de potencia, han atraído recientemente un importante interés en la comunidad investigadora debido a las ventajas que presentan frente a las máquinas trifásicas convencionales. Este es el caso de la mejor distribución de potencia por fase, la menor producción de armónicos en el convertidor de potencia y, la más importante, la tolerancia a fallos, lo cual significa que la máquina multifásica puede seguir funcionando cuando una o varias fases se pierden, siempre que el número restante de fases sea igual o mayor que tres. Debido a esta alta fiabilidad, los accionamientos multifásicos son especialmente adecuados para aplicaciones relacionadas con los vehículos eléctricos (terrestres, marítimos y aéreos) y las energías renovables por razones de seguridad y/o económicas. El uso de controladores avanzados y de alto rendimiento en accionamientos multifásicos es particularmente relevante, ya que las estrategias de control convencionalmente aplicadas a los accionamientos trifásicos no terminan de alcanzar un estándar en su extensión al caso multifásico. La razón es la mayor complejidad y número de variables a controlar. En este contexto, los controladores predictivos han encontrado un interesante nicho de aplicación en convertidores de potencia y accionamientos multifásicos debido a su formulación intuitiva y flexible: un modelo del sistema es usado para calcular las predicciones de las variables controladas, que luego se comparan con las referencias impuestas dentro de una función de coste. Esta estrategia permite incorporar varios objetivos de control y restricciones en el proceso de control a través de la función de coste. Sin embargo, es bien sabido que este tipo de controlador sufre de un alto coste computacional y contenido armónico de corriente que limita su aplicación en los accionamientos multifásicos. La investigación desarrollada en esta Tesis se centra en la mitigación de las limitaciones citadas siguiendo dos objetivos principales: • La incorporación de observadores de corrientes rotóricas en el controlador predictivo para mejorar así la precisión del modelo predictivo y, consecuentemente, el rendimiento del sistema de control, principalmente en términos de contenido armónico y pérdidas por conmutación en el convertidor de potencia. Un observador de Luenberger es construido para este propósito utilizando una estrategia innovadora de posicionamiento de polos en su diseño. • La introducción de un grado de libertad adicional en el controlador predictivo basado en tiempos de muestreo variables e implementado usando el concepto de lead pursuit. El resultado es un controlador novedoso que conduce a una resolución en los tiempos de conmutación más fina en comparación con las técnicas predictivas más convencionales, lo que proporciona una reducción importante en el contenido armónico. Las estrategias de control propuestas son validadas mediante simulación y experimentación utilizando un accionamiento compuesto por una máquina de inducción de cinco fases como caso de ejemplo. Los resultados y conclusiones derivadas de esta investigación han sido presentados en cinco trabajos principales publicados en revistas internacionales de alto impacto, los cuales constituyen las contribuciones de esta Tesis por compendio de artículos. Sin embargo, otros trabajos relacionados con la línea de investigación han sido también publicados en artículos de revista y conferencia y en un capítulo de libro.Multiphase drives, constituted by an electric machine with more than three phases fed by a power converter, have recently attracted an important interest in the research community due to the advantages that they present over the conventional three-phase ones. This is the case of the better power distribution per phase, the lower harmonic production in the power converter, and the most important one, the fault-tolerant capability, which means that the multiphase machine can still be operated when one or several phases are missing, provided that the number of remaining phases is equal or greater than three. Due to this high reliability, multiphase drives are specially well suited for applications related to electric vehicles (terrestrial, maritime and aerial) and renewable energies for safety and/or economical reasons. The use of advanced and high-performance controllers in multiphase drives is particularly relevant, since the control strategies conventionally applied to three-phase drives do not reach a standard in their extension to the multiphase case. The reason is the greater complexity and number of variables that must be controlled. In this context, predictive controllers have found an interesting niche of application in power converters and multiphase drives due to their intuitive and flexible formulation: a model of the system is used to compute predictions of the controlled variables, which are later compared with the imposed references in a cost function. This strategy permits incorporating several control objectives and constraints in the control process through the cost function. However, it is well known that this type of controller suffers from a high computational cost and current harmonic content that limit its application in multiphase drives. The research developed in this Thesis work is focused on the mitigation of the cited limitations following two main goals: • The incorporation of rotor current observers in the predictive controller in order to improve the accuracy of the predictive model and, consequently, the control system performance, principally in terms of harmonic content and commutation losses in the power converter. A Luenberger observer is constructed for that purpose using an innovative pole-placement strategy in its design. • The introduction of an additional degree of freedom in the predictive controller based on variable sampling times and implemented using the lead-pursuit concept. The result is a novel controller that leads to a finer resolution in the commuting times in comparison with more conventional predictive techniques, which provides an important reduction in the harmonic content. The proposed control strategies are validated by simulation and experimentation using a five-phase induction machine drive as case example. The results and conclusions derived from this research have been presented in five main works published in high-impact international journals, which constitute the contributions of this article compendium Thesis. Nevertheless, other related works have also been published in journal and conference papers and a book chapter

Robust Flux and Speed State Observer Design for Sensorless Control of a Double Star Induction Motor

In this paper, a robust flux and speed observer for sensorless control of a double star induction motor is presented. Proper operation of vector control of the double star induction motor requires reliable information from the process to be controlled. This information can come from mechanical sensors (rotational speed, angular position). Furthermore, mechanical flux and speed sensors are generally expensive and fragile and affect the reliability of the system. However, the control without sensors must-have performance that does not deviate too much from that which we would have had with a mechanical sensor. In this framework, this work mainly deals with the estimation of the flux and speed using a robust state observer in view of sensorless vector control of the double star induction motor. The evaluation criteria are the static and dynamic performances of the system as well as the errors between the reference values and those estimated. Extensive simulation results and robustness tests are presented to evaluate the performance of the proposed sensorless control scheme. Furthermore, under the same test conditions, a detailed comparison between the proposed state observer and the sliding mode-MRAS technique is carried out where the results of its evaluation are investigated in terms of their speed and flux tracking capability during load and speed transients and also with parameter variation. It is worth mentioning that the proposed state observer can obtain both high current quality and low torque ripples, which show better performance than that in the MRAS system

Advances in Rotating Electric Machines

It is difficult to imagine a modern society without rotating electric machines. Their use has been increasing not only in the traditional fields of application but also in more contemporary fields, including renewable energy conversion systems, electric aircraft, aerospace, electric vehicles, unmanned propulsion systems, robotics, etc. This has contributed to advances in the materials, design methodologies, modeling tools, and manufacturing processes of current electric machines, which are characterized by high compactness, low weight, high power density, high torque density, and high reliability. On the other hand, the growing use of electric machines and drives in more critical applications has pushed forward the research in the area of condition monitoring and fault tolerance, leading to the development of more reliable diagnostic techniques and more fault-tolerant machines. This book presents and disseminates the most recent advances related to the theory, design, modeling, application, control, and condition monitoring of all types of rotating electric machines

Induction Motors

AC motors play a major role in modern industrial applications. Squirrel-cage induction motors (SCIMs) are probably the most frequently used when compared to other AC motors because of their low cost, ruggedness, and low maintenance. The material presented in this book is organized into four sections, covering the applications and structural properties of induction motors (IMs), fault detection and diagnostics, control strategies, and the more recently developed topology based on the multiphase (more than three phases) induction motors. This material should be of specific interest to engineers and researchers who are engaged in the modeling, design, and implementation of control algorithms applied to induction motors and, more generally, to readers broadly interested in nonlinear control, health condition monitoring, and fault diagnosis

Reliability-Oriented Strategies for Multichip Module Based Mission Critical Industry Applications

The availability is defined as the portion of time the system remains operational to serve its purpose. In mission critical applications (MCA), the availability of power converters are determinant to ensure continue productivity and avoid financial losses. Multichip Modules (MCM) are widely adopted in such applications due to the high power density and reduced price; however, the high number of dies inside a compact package results in critical thermal deviations among them. Moreover, uneven power flow, inhomogeneous cooling and accumulated degradation, potentially result in thermal deviation among modules, thereby increasing the temperature differences and resulting in extra temperature in specific subset of devices. High temperatures influences multiple failure mechanisms in power modules, especially in highly dynamic load profiles. Therefore, the higher failure probability of the hottest dies drastically reduces the reliability of mission critical power converters. Therefore, this work investigate reliability-oriented solutions for the design and thermal management of MCM-based power converters applied in mission critical applications. The first contribution, is the integration of a die-level thermal and probabilistic analysis on the design for reliability (DFR) procedure, whereby the temperature and failure probability of each die are taken into account during the reliability modeling. It is demonstrated that the dielevel analysis can obtain more realistic system-level reliability of MCM-based power converters. Thereafter, three novel die-level thermal balancing strategies, based on a modified MCM - with more gate-emitter connections - are proposed and investigated. It is proven that the temperatures inside the MCM can be overcame, and the maximum temperate reduced in up to 8 %

Fault tolerant vector control of five-phase permanent magnet motors

Equipped with appropriate control strategies, permanent magnet (PM) machines are becoming one of the most flexible types of actuators for many industrial applications. Among different types of PM machines, five-phase BLDC machines are very interesting in fault tolerant applications of PM drives. Torque improvement in five-phase BLDC machines can be accomplished by optimizing their mechanical structure or by enhancing their controlling methods. New current controllers are proposed in this thesis to improve the quality of generated torque under normal operations of five-phase BLDC machines. Proposed current controllers are based on combination of predictive deadbeat controlling strategy and Extended Kalman Filter estimation. These controllers will be the basis for accurate faulty operation of the motor. Operation of five-phase BLDC machines under faulty conditions has also been considered in this study. To improve the generated torque under faulty conditions, both amplitude and phase angle of fundamental and third current harmonics are globally optimized for the remaining healthy phases. Under faulty conditions, appropriate reference currents of a five-phase BLDC machine have oscillating dynamics both in phase and rotating reference frames. As a result, the implemented current controllers under these conditions should be robust and fast. Predictive deadbeat controllers are also proposed for faulty conditions of five-phase BLDC machines. Fault tolerant five-phase BLDC machines are very interesting in automotive applications such as electrical vehicles and more electric aircraft. In addition, these devices are gaining more importance in other fields such as power generation in wind turbines. In all of these applications, the efficiency of PM machine is of most importance. The efficiency of a typical five-phase BLDC machine is evaluated in this thesis for normal and different faulty conditions. Experimental evaluations are always conducted to verify the theoretical developments. These developments include proposed controlling methods, optimized reference currents, and simulated efficiency of five-phase BLDC machine under different operational conditions

Constraint Satisfaction in Current Control of a Five-Phase Drive with Locally Tuned Predictive Controllers

The problem of control of stator currents in multi-phase induction machines has recently been tackled by direct digital model predictive control. Although these predictive controllers can directly incorporate constraints, most reported applications for stator current control of drives do no use this possibility, being the usual practice tuning the controller to achieve the particular compromise solution. The proposal of this paper is to change the form of the tuning problem of predictive controllers so that constraints are explicitly taken into account. This is done by considering multiple controllers that are locally optimal. To illustrate the method, a five-phase drive is considered and the problem of minimizing x- y losses while simultaneously maintaining the switching frequency and current tracking error below some limits is tackled. The experiments showed that the constraint feasibility problem has, in general, no solution for standard predictive control, whereas the proposed scheme provides good tracking performance without violating constraints in switching frequency and at the same time reducing parasitic currents of x- y subspaces.Ministerio de Ciencia, Innovación y Universidades de España RTI2018-101897-B-I0