Non-contact free-form shape measurement for coordinate measuring machines

Precision measurement of manufactured parts commonly uses contact measurement methods. A Coordinate Measuring Machine (CMM) mounted probe touches the surface of the part, recording the probe’s tip position at each contact. Recently, devices have been developed that continuously scan the probe tip across the surface, allowing points to be measured more quickly. Contact measurement is accurate and fast for shapes that are easily parameterized such as a sphere or a plane, but is slow and requires considerable user input for more general objects such as those with free-form surfaces. Phase stepping fringe projection and photogrammetry are common non-contact shape measurement methods. Photogrammetry builds a 3D model of feature points from images of an object taken from multiple perspectives. In phase stepping fringe projection a series of sinusoidal patterns, with a phase shift between each, is projected towards an object. A camera records a corresponding series of images. The phase of the pattern at each imaged point is calculated and converted to a 3D representation of the object’s surface. Techniques combining phase stepping fringe projection and photogrammetry were developed and are described here. The eventual aim is to develop an optical probe for a CMM to enable non-contact measurement of objects in an industrial setting. For the CMM to accurately report its position the probe must be small, light, and robust. The methods currently used to provide a phase shift require either an accurately calibrated translation stage to move an internal component, or a programmable projector. Neither of these implementations can be practically mounted on a CMM due to size and weight limits or the delicate parts required. A CMM probe consisting of a single camera and a fringe projector was developed. The fringe projector projects a fixed fringe pattern. Phase steps are created by moving the CMM mounted probe, taking advantage of the geometry of the fringe projection system. New techniques to calculate phase from phase stepped images created by relative motion of probe and object are proposed, mathematically modelled, and tested experimentally. Novel techniques for absolute measurement of surfaces by viewing an object from different perspectives are developed. A prototype probe is used to demonstrate measurements of a variety of objects.Engineering and Physical Sciences Research Council (EPSRC) Grant No. GR/T11289/0

Vision-assisted modeling for model-based video representations

Thesis (Ph. D.)--Massachusetts Institute of Technology, Program in Media Arts & Sciences, 1997.Includes bibliographical references (leaves 134-145).by Shawn C. Becker.Ph.D

Three-dimensional scanning as a means of archiving sculptures

Thesis (M. Tech. Design technology) -- Central University of Technology, Free State, 2011This dissertation outlines a procedural scanning process using the portable ZCorporation ZScanner® 700 and provides an overview of the developments surrounding 3D scanning technologies; specifically their application for archiving Cultural Heritage sites and projects. The procedural scanning process is structured around the identification of 3D data recording variables applicable to the digital archiving of an art museum’s collection of sculptures. The outlining of a procedural 3D scanning environment supports the developing technology of 3D digital archiving in view of artefact preservation and interactive digital accessibility. Presented in this paper are several case studies that record 3D scanning variables such as texture, scale, surface detail, light and data conversion applicable to varied sculptural surfaces and form. Emphasis is placed on the procedural documentation and the anomalies associated with the physical object, equipment used, and the scanning environment. In support of the above, the Cultural Heritage projects that are analyzed prove that 3D portable scanning could provide digital longevity and access to previously inaccessible arenas for a diverse range of digital data archiving infrastructures. The development of 3D data acquisition via scanning, CAD modelling and 2D to 3D data file conversion technologies as well as the aesthetic effect and standards of digital archiving in terms of the artwork – viewer relationship and international practices or criterions of 3D digitizing are analysed. These projects indicate the significant use of optical 3D scanning techniques and their employ on renowned historical artefacts thus emphasizing their importance, safety and effectiveness. The aim with this research is to establish that the innovation and future implications of 3D scanning could be instrumental to future technological advancement in an interdisciplinary capacity to further data capture and processing in various Cultural Heritage diagnostic applications

Rock Art Pilot Project Main Report

A report on the results of a pilot project to investigate the current state of research, conservation, management and presentation of prehistoric rock art in England commissioned by English Heritage from Archaeology Group, School of Conservation Sciences, Bournemouth Unviersity and the Institute of Archaeology, University College Londo

Novel indirect additive manufacturing for processing biomaterials

PhD ThesisThe aim of this work was to identify methods for the production of patient-specific biomedical devices via indirect additive manufacturing (AM) methods. Additive manufacturing has been shown to provide a good solution for the manufacture of patient specific implants, but in a limited range of materials, and at a relatively high cost. This research project considered what are known as “indirect” AM approaches, which typically consider AM in combination with one or more subsequent processes in order to produce a part, with a maxillofacial plate and mandible resection used as a demonstrator application. Three different approaches were considered: (i) using AM to produce moulds for powder pressing of bioceramic green parts for subsequent sintering; (ii) using AM to produce moulds for biopolymer sintering; and (iii) 3D printing of bioceramic powders into green parts for subsequent sintering. Apatite wollastonite glass ceramic (AW) and poly-Lactide-co-glycolide (PLGA) were selected as the bioceramic and biopolymer materials to process. These were characterised before and after processing in order to ensure that the processing route did not affect the material properties. Geometric dimensions, the morphological structure and mechanical properties were studied to establish the accuracy, shrinkage and strength of the fabricated biomaterial implants. The use of AM processes to produce moulds for PLGA sintering, and the 3D printing of bioceramic powders formed the best overall results in terms of the definition and properties of the manufactured parts. Parts produced were accurate to within 5% of the as designed dimensions for both the PLGA sintering and the bioceramic powders 3D printing. The indirect AM methods are considered to be promising processing routes for medical devices.University Malaysia Perlis and the Malaysian Higher Education Ministr

Calculating the curvature shape characteristics of the human body from 3D scanner data.

In the recent years, there have been significant advances in the development and manufacturing of 3D scanners capable of capturing detailed (external) images of whole human bodies. Such hardware offers the opportunity to collect information that could be used to describe, interpret and analyse the shape of the human body for a variety of applications where shape information plays a vital role (e.g. apparel sizing and customisation; medical research in fields such as nutrition, obesity/anorexia and perceptive psychology; ergonomics for vehicle and furniture design). However, the representations delivered by such hardware typically consist of unstructured or partially structured point clouds, whereas it would be desirable to have models that allow shape-related information to be more immediately accessible. This thesis describes a method of extracting the differential geometry properties of the body surface from unorganized point cloud datasets. In effect, this is a way of constructing curvature maps that allows the detection on the surface of features that are deformable (such as ridges) rather than reformable under certain transformations. Such features could subsequently be used to interpret the topology of a human body and to enable classification according to its shape, rather than its size (as is currently the standard practice for many of the applications concemed). The background, motivation and significance of this research are presented in chapter one. Chapter two is a literature review describing the previous and current attempts to model 3D objects in general and human bodies in particular, as well as the mathematical and technical issues associated with the modelling. Chapter three presents an overview of: the methodology employed throughout the research; the assumptions regarding the data to be processed; and the strategy for evaluating the results for each stage of the methodology. Chapter four describes an algorithm (and some variations) for approximating the local surface geometry around a given point of the input data set by means of a least-squares minimization. The output of such an algorithm is a surface patch described in an analytic (implicit) form. This is necessary for the next step described below. The case is made for using implicit surfaces rather than more popular 3D surface representations such as parametric forms or height functions. Chapter five describes the processing needed for calculating curvature-related characteristics for each point of the input surface. This utilises the implicit surface patches generated by the algorithm described in the previous chapter, and enables the construction of a "curvature map" of the original surface, which incorporates rich information such as the principal curvatures, shape indices and curvature directions. Chapter six describes a family of algorithms for calculating features such as ridges and umbilic points on the surface from the curvature map, in a manner that bypasses the problem of separating a vector field (i.e. the principal curvature directions) across the entire surface of an object. An alternative approach, using the focal surface information, is also considered briefly in comparison. The concluding chapter summarises the results from all steps of the processing and evaluates them in relation to the requirements set in chapter one. Directions for further research are also proposed

Evaluation of remote sensing methods for continuous cover forestry

The overall aim of the project was to investigate the potential and challenges in the application of high spatial and spectral resolution remote sensing to forest stands in the UK for Continuous Cover Forestry (CCF) purposes. Within the context of CCF, a relatively new forest management strategy that has been implemented in several European countries, the usefulness of digital remote sensing techniques lie in their potential ability to retrieve parameters at sub-stand level and, in particular, in the assessment of natural regeneration and light regimes. The idea behind CCF is the support of a sustainable forest management system reducing disturbance of the forest ecosystem and encouraging the use of more natural methods, e.g. natural regeneration, for which the light environment beneath the forest canopy plays a fundamental role.The study was carried out at a test area in central Scotland, situated within the Queen Elizabeth II Forest Park (lat. 56°10' N, long. 4° 23' W). Six plots containing three different species (Norway spruce, European larch and Sessile oak), characterized by their different light regimes, were established within the area for the measurement of forest variables using a forest inventory approach and hemispherical photography. The remote sensing data available for the study consisted of Landsat ETM+ imagery, a small footprint multi-return lidar dataset over the study area, Airborne Thematic Mapper (ATM) data, and aerial photography with same acquisition date as the lidar data.Landsat ETM+ imagery was used for the spectral characterisation of the species under study and the evaluation of phenological change as a factor to consider for future acquisitions of remotely sensed imagery. Three approaches were used for the discrimination between species: raw data, NDVI, and Principal Component Analysis (PCA). It can be concluded that no single date is ideal for discriminating the species studied (early summer was best) and that a combination of two or three datasets covering their phenological cycles is optimal for the differentiation. Although the approaches used helped to characterize the forest species, especially to the discrimination between spruces, larch and the deciduous oak species, further work is needed in order to define an optimum approach to discriminate between spruce species (e.g. Sitka spruce and Norway spruce) for which spectral responses are very similar. In general, the useful ranges of the indices were small, so a careful and accurate preprocessing of the imagery is highly recommended.Lidar, ATM, and aerial photographic datasets were analysed for the characterisation of vertical and horizontal forest structure. A slope-based algorithm was developed for the extraction of ground elevation and tree heights from multiple return lidar data, the production of a Digital Terrain Model (DTM) and Digital Surface Model (DSM) of the area under study, and for the comparison of the predicted lidar tree heights with the true tree heights, followed by the building of a Digital Canopy Model (DCM) for the determination of percentage canopy cover and tree crown delineation. Mean height and individual tree heights were estimated for all sample plots. The results showed that lidar underestimated tree heights by an average of 1.49 m. The standard deviation of the lidar estimates was 3.58 m and the mean standard error was 0.38 m.This study assessed the utility of an object-oriented approach for deciduous and coniferous crown delineation, based on small-footprint, multiple return lidar data, high resolution ATM imagery, and aerial photography. Special emphasis in the analysis was made in the fusion of aerial photography and lidar data for tree crown detection and classification, as it was expected that the high vertical accuracy of lidar, combined with the high spatial resolution aerial photography would render the best results and would provide the forestry sector with an affordable and accurate means for forest management and planning. Most of the field surveyed trees could be automatically and correctly detected, especially for the spruce and larch plots, but the complexity of the deciduous plots hindered the tree recognition approach, leading to poor crown extent and gap estimations. Indicators of light availability were calculated from the lidar data by calculation of laser hit penetration rates and percentage canopy cover. These results were compared to estimates of canopy openness obtained from hemispherical pictures for the same locations.Finally, the synergistic benefits of all datasets were evaluated and the forest structural variables determined from remote sensing and hemispherical photography were examined as indicators of light availability for regenerating seedlings

The use of consumer depth cameras for calculating body segment parameters.

Body segment parameters (BSPs) are pivotal to a number of key analyses within sports and healthcare. Accuracy is paramount, as investigations have shown small errors in BSPs to have significant impact upon subsequent analyses, particularly when analysing the dynamics of high acceleration movements. There are many techniques with which to estimate BSPs, however, the majority are complex, time consuming, and make large assumptions about the underlying structure of the human body, leading to considerable errors. Interest is increasingly turning towards obtaining person-specific BSPs from 3D scans, however, the majority of current scanning systems are expensive, complex, require skilled operators, and require lengthy post processing of the captured data. The purpose of this study was to develop a low cost 3D scanning system capable of estimating accurate and reliable person-specific segmental volume, forming a fundamental first step towards calculation of the full range of BSPs.A low cost 3D scanning system was developed, comprising four Microsoft Kinect RGB-D sensors, and capable of estimating person-specific segmental volume in a scanning operation taking less than one second. Individual sensors were calibrated prior to first use, overcoming inherent distortion of the 3D data. Scans from each of the sensors were aligned with one another via an initial extrinsic calibration process, producing 360° colour rendered 3D scans. A scanning protocol was developed, designed to limit movement due to postural sway and breathing throughout the scanning operation. Scans were post processed to remove discontinuities at edges, and parameters of interest calculated using a combination of manual digitisation and automated algorithms.The scanning system was validated using a series of geometric objects representative of human body segments, showing high reliability and systematic over estimation of scan-derived measurements. Scan-derived volumes of living human participants were also compared to those calculated using a typical geometric BSP model. Results showed close agreement, however, absolute differences could not be quantified owing to the lack of gold standard data. The study suggests the scanning system would be well received by practitioners, offering many advantages over current techniques. However, future work is required to further characterise the scanning system's absolute accuracy