Form Accuracy Analysis of Cylindrical Parts Produced by Rapid Prototyping

Solid Freeform fabrication processes are being considered for creating fit and assembly nature functional parts. It is extremely important that these parts are within allowable dimensional and geometric tolerance. The part accuracy produced by rapid prototyping process is greatly affected by the relative orientation of build and face normal directions. A systematic method is needed to find the reliability of the created product. This paper discusses the work done in this area and the effect of build orientation on the part form accuracy analysis of each specified tolerance like circularity and cylindricity. Feasible build direction that can be used to satisfy those tolerances is identified. It will help process engineer in selecting a build direction that can satisfy a mathematical model of form tolerance.Mechanical Engineerin

A new approach to tolerance analysis

Journal ArticleTolerance analysis is seen as part of a more general problem, namely handling data with uncertainty. Uncertain geometric data arises when interpreting measured data, but also in solid modeling where floating point approximations are common, when representing design tolerances, or when dealing with limited manufacturing precision. The common question is whether parts with uncertain shape fulfill certain functional specification. The question is expressed as geometrical relationship between toleranced objects. Unfortunately, tolerance based relations are often inconsistent, unlike relations between exactly represented objects. In this paper we survey current tolerance representation and analysis methods. We then derive our method of intuitionistic tolerance handling from a method developed for robust solid modeling. A new representational framework is proposed, which serves as the basis for robust geometric modeling and tolerance analysis. We illustrate the framework with examples of assembly design

Towards the automation of product geometric verification: An overview

The paper aims at providing an overview on the current automation level of geometric verification process with reference to some aspects that can be considered crucial to achieve a greater efficiency, accuracy and repeatability of the inspection process. Although we are still far from making this process completely automatic, several researches were made in recent years to support and speed up the geometric error evaluation and to make it less human-intensive. The paper, in particular, surveys: (1) models of specification developed for an integrated approach to tolerancing; (2) state of the art of Computer-Aided Inspection Planning (CAIP); (3) research efforts recently made for limiting or eliminating the human contribution during the data processing aimed at geometric error evaluation. Possible future perspectives of the research on the automation of geometric verification process are finally described

ESOLID—a system for exact boundary evaluation

We present a system, ESOLID, that performs exact boundary evaluation of low-degree curved solids in reasonable amounts of time. ESOLID performs accurate Boolean operations using exact representations and exact computations throughout. The demands of exact computation require a different set of algorithms and efficiency improvements than those found in a traditional inexact floating point based modeler. We describe the system architecture, representations, and issues in implementing the algorithms. We also describe a number of techniques that increase the efficiency of the system based on lazy evaluation, use of floating point filters, arbitrary floating point arithmetic with error bounds, and lower dimensional formulation of subproblems. ESOLID has been used for boundary evaluation of many complex solids. These include both synthetic datasets and parts of a Bradley Fighting Vehicle designed using the BRL-CAD solid modeling system. It is shown that ESOLID can correctly evaluate the boundary of solids that are very hard to compute using a fixed-precision floating point modeler. In terms of performance, it is about an order of magnitude slower as compared to a floating point boundary evaluation system on most cases

Review of dimensioning and tolerancing: representation and processing

The paper surveys the current state of knowledge of techniques for representing, manipulating and analysing dimensioning and tolerancing data in computer-aided design and manufacturing. The use of solid models and variational geometry, and its implications for the successful integration of CAD and CAM, are discussed. The topics explored so far can be grouped into four categories: (a) the representation of dimensioning and tolerancing (D & T), (b) the synthesis and analysis of D & T, (c) tolerance control, and (d) the implications of D & T in CAM. The paper describes in detail the recent work in each group, and concludes with speculation on a general framework for future research.Peer Reviewedhttp://deepblue.lib.umich.edu/bitstream/2027.42/29159/1/0000204.pd

Feature technology - an overview

Manufacture is an objective that has become more urgent within the wider context of a total Computer Integrated Manufacturing environment. In seeking this integration it is recognised that the diversity of activities and consequent needs for data can best be served by a single representation for design, design analysis and manufacturing planning, and that a strong candidate for this descriptive role is a Feature Representation. This paper briefly overviews the primary methods of the use of features through Feature Recognition and Design by Features, particularly in the process planning application area

The discretized polyhedra simplification (DPS): a framework for polyhedra simplification based on decomposition schemes

This work discusses simplification algorithms for the generation of a multiresolution family of solid representations from an initial polyhedral solid. We introduce the Discretized Polyhedra Simplification (DPS), a framework for polyhedra simplification using space decomposition models. The DPS is based on a new error measurement and provides a sound scheme for error-bounded, geometry and topology simplification while preserving the validity of the model. A method following this framework, Direct DPS, is presented and discussed. Direct DPS uses an octree for topology simplification and error control, and generates valid solid representations. Our method is also able to generate approximations which do not interpenetrate the original model, either being completely contained in the input solid or bounding it. Unlike most of the current methods, our algorithm can deal and also produces faces with arbitrary complexity. An extension of the Direct method for appearance preservation, called Hybrid DPS, is also discussed

Feature technology : an overview

The proper integration of the activities of computer-aided design (CAD) and computer-aided manufacture (CAM)is an objective that has become more urgent within the wider context of a total computer integrated manufacturing (CIM) environment. In seeking this integration it is recognized that the diversity of activities and consequent needs for data can best be served by a single representation for design, design analysis and manufacturing planning, and that a strong candidate for this descriptive role is a feature representation. This paper briefly overviews the primary methods of the use of features through feature recognition and design by features, particularly in the process planning application area