Real-time energy optimization of HEVs under-connected environment: a benchmark problem and receding horizon-based solution

[EN] In this paper, we propose a benchmark problem for the challengers aiming to energy efficiency control of hybrid electric vehicles (HEVs) on a road with slope. Moreover, it is assumed that the targeted HEVs are in the connected environment with the obtainment of real-time information of vehicle-to-everything (V2X), including geographic information, vehicle-to-infrastructure (V2I) information and vehicle-to-vehicle (V2V) information. The provided simulator consists of an industrial-level HEV model and a traffic scenario database obtained through a commercial traffic simulator, where the running route is generated based on real-world data with slope and intersection position. The benchmark problem to be solved is the HEVs powertrain control using traffic information to fulfill fuel economy improvement while satisfying the constraints of driving safety and travel time. 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REAL-TIME PREDICTIVE CONTROL OF CONNECTED VEHICLE POWERTRAINS FOR IMPROVED ENERGY EFFICIENCY

The continued push for the reduction of energy consumption across the automotive vehicle fleet has led to widespread adoption of hybrid and plug-in hybrid electric vehicles (PHEV) by auto manufacturers. In addition, connected and automated vehicle (CAV) technologies have seen rapid development in recent years and bring with them the potential to significantly impact vehicle energy consumption. This dissertation studies predictive control methods for PHEV powertrains that are enabled by CAV technologies with the goal of reducing vehicle energy consumption. First, a real-time predictive powertrain controller for PHEV energy management is developed. This controller utilizes predictions of future vehicle velocity and power demand in order to optimize powersplit decisions of the vehicle. This predictive powertrain controller utilizes nonlinear model predictive control (NMPC) to perform this optimization while being cognizant of future vehicle behavior. Second, the developed NMPC powertrain controller is thoroughly evaluated both in simulation and real-time testing. The controller is assessed over a large number of standardized and real-world drive cycles in simulation in order to properly quantify the energy savings benefits of the controller. In addition, the NMPC powertrain controller is deployed onto a real-time rapid prototyping embedded controller installed in a test vehicle. Using this real-time testing setup, the developed NMPC powertrain controller is evaluated using on-road testing for both energy savings performance and real-time performance. Third, a real-time integrated predictive powertrain controller (IPPC) for a multi-mode PHEV is presented. Utilizing predictions of future vehicle behavior, an optimal mode path plan is computed in order to determine a mode command best suited to the future conditions. In addition, this optimal mode path planning controller is integrated with the NMPC powertrain controller to create a real-time integrated predictive powertrain controller that is capable of full supervisory control for a multi-mode PHEV. Fourth, the IPPC is evaluated in simulation testing across a range of standard and real-world drive cycles in order to quantify the energy savings of the controller. This analysis is comprised of the combined benefit of the NMPC powertrain controller and the optimal mode path planning controller. The IPPC is deployed onto a rapid prototyping embedded controller for real-time evaluation. Using the real-time implementation of the IPPC, on-road testing was performed to assess both energy benefits and real-time performance of the IPPC. Finally, as the controllers developed in this research were evaluated for a single vehicle platform, the applicability of these controllers to other platforms is discussed. Multiple cases are discussed on how both the NMPC powertrain controller and the optimal mode path planning controller can be applied to other vehicle platforms in order to broaden the scope of this research

Predictive Energy Management in Connected Vehicles: Utilizing Route Information Preview for Energy Saving

This dissertation formulates algorithms that use preview information of road terrain and traffic flow for reducing energy use and emissions of modern vehicles with conventional or hybrid powertrains. Energy crisis, long term energy deficit, and more restrictive environmental protection policies require developing more efficient and cleaner vehicle powertrain systems. An alternative to making advanced technology engines or electrifying the vehicle powertrain is utilizing ambient terrain and traffic information in the energy management of vehicles, a topic which has not been emphasized in the past. Today\u27s advances in vehicular telematics and advances in GIS (Geographic Information System), GPS (Global Positioning Systems), ITS (Intelligent Transportation Systems), V2V (Vehicle to Vehicle) communication, and VII (Vehicle Infrastructure Integration ) create more opportunities for predicting a vehicle\u27s trip information with details such as the future road grade, the distance to the destination, speed constraints imposed by the traffic flow, which all can be utilized for better vehicle energy management. Optimal or near optimal decision-making based on this available information requires optimal control methods, whose fundamental theories were well studied in the past but are not directly applicable due to the complexity of real problems and uncertainty in the available preview information. This dissertation proposes the use of optimal control theories and tools including Pontryagin minimum principle, Dynamic Programming (DP) which is a numerical realization of Bellman\u27s principle of optimality, and Model Predictive Control (MPC) in the optimization-based control of hybrid electric vehicles (HEVs), plug-in hybrid electric vehicles (PHEVs), and conventional vehicles based on preview of future route information. The dissertation includes three parts introduced as follows: First, the energy saving benefit in HEV energy management by previewing future terrain information and applying optimal control methods is explored. The potential gain in fuel economy is evaluated, if road grade information is integrated in energy management of hybrid vehicles. Real-world road geometry information is taken into account in power management decisions by using both Dynamic Programming (DP) and a standard Equivalent Consumption Minimization Strategy (ECMS), derived using Pontryagin minimum principle. Secondly, the contribution of different levels of preview to energy management of plug-in hybrid vehicles (PHEVs) is studied. The gains to fuel economy of plug-in hybrid vehicles with availability of velocity and terrain preview and knowledge of distance to the next charging station are investigated. Access to future driving information is classified into full, partial, or no future information and energy management strategies for real-time implementation with partial future preview are proposed. ECMS as well as Dynamic Programming (DP) is systematically utilized to handle the resulting optimal control problems with different levels of preview. We also study the benefit of future traffic flow information preview in improving the fuel economy of conventional vehicles by predictive control methods. According to the time-scale of the preview information and its importance to the driver, the energy optimization problem is decomposed into different levels. In the microscopic level, a model predictive controller as well as a car following model is employed for predictive adaptive cruise control by stochastically forecasting the driving behavior of the lead car. In the macroscopic level, we propose to incorporate the estimated macroscopic future traffic flow information and optimize the cost-to-go by utilizing a two-dimension Dynamic Programming (2D-DP). The algorithm yields the optimal trip velocity as the reference velocity for the driver or a low level controller to follow. Through the study, we show that energy use and emissions can be reduced considerably by using preview route information. The methodologies discussed in this dissertation provide an alternative mean for the automotive industry to develop more efficient and environmentally friendly vehicles by relying mostly on software and information and with minimal hardware investments

An Optimization Approach for Energy Efficient Coordination Control of Vehicles in Merging Highways

Environmental concerns along with stronger governmental regulations regarding automotive fuel-economy and greenhouse-gas emissions are contributing to the push for development of more sustainable transportation technologies. Furthermore, the widespread use of the automobile gives rise to other issues such as traffic congestion and increasing traffic accidents. Consequently, two main goals of new technologies are the reduction of vehicle fuel consumption and emissions and the reduction of traffic congestion. While an extensive list of published work addresses the problem of fuel consumption reduction by optimizing the vehicle powertrain operations, particularly in the case of hybrid electric vehicles (HEV), approaches like eco-driving and traffic coordination have been studied more recently as alternative methods that can, in addition, address the problem of traffic congestion and traffic accidents reduction. This dissertation builds on some of those approaches, with particular emphasis on autonomous vehicle coordination control. In this direction, the objective is to derive an optimization approach for energy efficient and safe coordination control of vehicles in merging highways. Most of the current optimization-based centralized approaches to this problem are solved numerically, at the expense of a high computational load which limits their potential for real-time implementation. In addition, closed-form solutions, which are desired to facilitate traffic analysis and the development of approaches to address interconnected merging/intersection points and achieve further traffic improvements at the road-network level, are very limited in the literature. In this dissertation, through the application of the Pontryagin’s minimum principle, a closed-form solution is obtained which allows the implementation of a real-time centralized optimal control for fleets of vehicles. The results of applying the proposed framework show that the system can reduce the fuel consumption by up to 50% and the travel time by an average of 6.9% with respect to a scenario with not coordination strategy. By integrating the traffic coordination scheme with in-vehicle energy management, a two level optimization system is achieved which allows assessing the benefits of integrating hybrid electric vehicles into the road network. Regarding in-vehicle energy optimization, four methods are developed to improve the tuning process of the equivalent consumption optimization strategy (ECMS). First, two model predictive control (MPC)-based strategies are implemented and the results show improvements in the efficiency obtained with the standard ECMS implementation. On the other hand, the research efforts focus in performing analysis of the engine and electric motor operating points which can lead to the optimal tuning of the ECMS with reduced iterations. Two approaches are evaluated and even though the results in fuel economy are slightly worse than those for the standard ECMS, they show potential to significantly reduce the tuning time of the ECMS. Additionally, the benefits of having less aggressive driving profiles on different powertrain technologies such as conventional, plug-in hybrid and electric vehicles are studied

Optimization-Based Power Management of Hybrid Power Systems with Applications in Advanced Hybrid Electric Vehicles and Wind Farms with Battery Storage

Modern hybrid electric vehicles and many stationary renewable power generation systems combine multiple power generating and energy storage devices to achieve an overall system-level efficiency and flexibility which is higher than their individual components. The power or energy management control, ``brain\u27 of these ``hybrid\u27 systems, determines adaptively and based on the power demand the power split between multiple subsystems and plays a critical role in overall system-level efficiency. This dissertation proposes that a receding horizon optimal control (aka Model Predictive Control) approach can be a natural and systematic framework for formulating this type of power management controls. More importantly the dissertation develops new results based on the classical theory of optimal control that allow solving the resulting optimal control problem in real-time, in spite of the complexities that arise due to several system nonlinearities and constraints. The dissertation focus is on two classes of hybrid systems: hybrid electric vehicles in the first part and wind farms with battery storage in the second part. The first part of the dissertation proposes and fully develops a real-time optimization-based power management strategy for hybrid electric vehicles. Current industry practice uses rule-based control techniques with ``else-then-if\u27 logic and look-up maps and tables in the power management of production hybrid vehicles. These algorithms are not guaranteed to result in the best possible fuel economy and there exists a gap between their performance and a minimum possible fuel economy benchmark. Furthermore, considerable time and effort are spent calibrating the control system in the vehicle development phase, and there is little flexibility in real-time handling of constraints and re-optimization of the system operation in the event of changing operating conditions and varying parameters. In addition, a proliferation of different powertrain configurations may result in the need for repeated control system redesign. To address these shortcomings, we formulate the power management problem as a nonlinear and constrained optimal control problem. Solution of this optimal control problem in real-time on chronometric- and memory- constrained automotive microcontrollers is quite challenging; this computational complexity is due to the highly nonlinear dynamics of the powertrain subsystems, mixed-integer switching modes of their operation, and time-varying and nonlinear hard constraints that system variables should satisfy. The main contribution of the first part of the dissertation is that it establishes methods for systematic and step-by step improvements in fuel economy while maintaining the algorithmic computational requirements in a real-time implementable framework. More specifically a linear time-varying model predictive control approach is employed first which uses sequential quadratic programming to find sub-optimal solutions to the power management problem. Next the objective function is further refined and broken into a short and a long horizon segments; the latter approximated as a function of the state using the connection between the Pontryagin minimum principle and Hamilton-Jacobi-Bellman equations. The power management problem is then solved using a nonlinear MPC framework with a dynamic programming solver and the fuel economy is further improved. Typical simplifying academic assumptions are minimal throughout this work, thanks to close collaboration with research scientists at Ford research labs and their stringent requirement that the proposed solutions be tested on high-fidelity production models. Simulation results on a high-fidelity model of a hybrid electric vehicle over multiple standard driving cycles reveal the potential for substantial fuel economy gains. To address the control calibration challenges, we also present a novel and fast calibration technique utilizing parallel computing techniques. The second part of this dissertation presents an optimization-based control strategy for the power management of a wind farm with battery storage. The strategy seeks to minimize the error between the power delivered by the wind farm with battery storage and the power demand from an operator. In addition, the strategy attempts to maximize battery life. The control strategy has two main stages. The first stage produces a family of control solutions that minimize the power error subject to the battery constraints over an optimization horizon. These solutions are parameterized by a given value for the state of charge at the end of the optimization horizon. The second stage screens the family of control solutions to select one attaining an optimal balance between power error and battery life. The battery life model used in this stage is a weighted Amp-hour (Ah) throughput model. The control strategy is modular, allowing for more sophisticated optimization models in the first stage, or more elaborate battery life models in the second stage. The strategy is implemented in real-time in the framework of Model Predictive Control (MPC)

Nonlinear model predictive control for thermal management in plug-in hybrid electric vehicles

© 2016 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.A nonlinear model predictive control (NMPC) for the thermal management (TM) of Plug-in Hybrid Electric Vehicles (PHEVs) is presented. TM in PHEVs is crucial to ensure good components performance and durability in all possible climate scenarios. A drawback of accurate TM solutions is the higher electrical consumption due to the increasing number of low voltage (LV) actuators used in the cooling circuits. Hence, more complex control strategies are needed for minimizing components thermal stress and at the same time electrical consumption. In this context, NMPC arises as a powerful method for achieving multiple objectives in Multiple input- Multiple output systems. This paper proposes an NMPC for the TM of the High Voltage (HV) battery and the power electronics (PE) cooling circuit in a PHEV. It distinguishes itself from the previously NMPC reported methods in the automotive sector by the complexity of its controlled plant which is highly nonlinear and controlled by numerous variables. The implemented model of the plant, which is based on experimental data and multi- domain physical equations, has been validated using six different driving cycles logged in a real vehicle, obtaining a maximum error, in comparison with the real temperatures, of 2C. For one of the six cycles, an NMPC software-in-the loop (SIL) is presented, where the models inside the controller and for the controlled plant are the same. This simulation is compared to the finite-state machine-based strategy performed in the real vehicle. The results show that NMPC keeps the battery at healthier temperatures and in addition reduces the cooling electrical consumption by more than 5%. In terms of the objective function, an accumulated and weighted sum of the two goals, this improvement amounts 30%. Finally, the online SIL presented in this paper, suggests that the used optimizer is fast enough for a future implementation in the vehicle.Accepted versio

Urban and extra-urban hybrid vehicles: a technological review

Pollution derived from transportation systems is a worldwide, timelier issue than ever. The abatement actions of harmful substances in the air are on the agenda and they are necessary today to safeguard our welfare and that of the planet. Environmental pollution in large cities is approximately 20% due to the transportation system. In addition, private traffic contributes greatly to city pollution. Further, “vehicle operating life” is most often exceeded and vehicle emissions do not comply with European antipollution standards. It becomes mandatory to find a solution that respects the environment and, realize an appropriate transportation service to the customers. New technologies related to hybrid –electric engines are making great strides in reducing emissions, and the funds allocated by public authorities should be addressed. In addition, the use (implementation) of new technologies is also convenient from an economic point of view. In fact, by implementing the use of hybrid vehicles, fuel consumption can be reduced. The different hybrid configurations presented refer to such a series architecture, developed by the researchers and Research and Development groups. Regarding energy flows, different strategy logic or vehicle management units have been illustrated. Various configurations and vehicles were studied by simulating different driving cycles, both European approval and homologation and customer ones (typically municipal and university). The simulations have provided guidance on the optimal proposed configuration and information on the component to be used