Enabling technologies and cyber-physical systems for mission-critical scenarios

Programa Oficial de Doutoramento en Tecnoloxías da Información e Comunicacións en Redes Móbiles . 5029P01[Abstract] Reliable transport systems, defense, public safety and quality assurance in the Industry 4.0 are essential in a modern society. In a mission-critical scenario, a mission failure would jeopardize human lives and put at risk some other assets whose impairment or loss would significantly harm society or business results. Even small degradations of the communications supporting the mission could have large and possibly dire consequences. On the one hand, mission-critical organizations wish to utilize the most modern, disruptive and innovative communication systems and technologies, and yet, on the other hand, need to comply with strict requirements, which are very different to those of non critical scenarios. The aim of this thesis is to assess the feasibility of applying emerging technologies like Internet of Things (IoT), Cyber-Physical Systems (CPS) and 4G broadband communications in mission-critical scenarios along three key critical infrastructure sectors: transportation, defense and public safety, and shipbuilding. Regarding the transport sector, this thesis provides an understanding of the progress of communications technologies used for railways since the implantation of Global System for Mobile communications-Railways (GSM-R). The aim of this work is to envision the potential contribution of Long Term Evolution (LTE) to provide additional features that GSM-R would never support. Furthermore, the ability of Industrial IoT for revolutionizing the railway industry and confront today's challenges is presented. Moreover, a detailed review of the most common flaws found in Radio Frequency IDentification (RFID) based IoT systems is presented, including the latest attacks described in the literature. As a result, a novel methodology for auditing security and reverse engineering RFID communications in transport applications is introduced. The second sector selected is driven by new operational needs and the challenges that arise from modern military deployments. The strategic advantages of 4G broadband technologies massively deployed in civil scenarios are examined. Furthermore, this thesis analyzes the great potential for applying IoT technologies to revolutionize modern warfare and provide benefits similar to those in industry. It identifies scenarios where defense and public safety could leverage better commercial IoT capabilities to deliver greater survivability to the warfighter or first responders, while reducing costs and increasing operation efficiency and effectiveness. The last part is devoted to the shipbuilding industry. After defining the novel concept of Shipyard 4.0, how a shipyard pipe workshop works and what are the requirements for building a smart pipe system are described in detail. Furthermore, the foundations for enabling an affordable CPS for Shipyards 4.0 are presented. The CPS proposed consists of a network of beacons that continuously collect information about the location of the pipes. Its design allows shipyards to obtain more information on the pipes and to make better use of it. Moreover, it is indicated how to build a positioning system from scratch in an environment as harsh in terms of communications as a shipyard, showing an example of its architecture and implementation.[Resumen] En la sociedad moderna, los sistemas de transporte fiables, la defensa, la seguridad pública y el control de la calidad en la Industria 4.0 son esenciales. En un escenario de misión crítica, el fracaso de una misión pone en peligro vidas humanas y en riesgo otros activos cuyo deterioro o pérdida perjudicaría significativamente a la sociedad o a los resultados de una empresa. Incluso pequeñas degradaciones en las comunicaciones que apoyan la misión podrían tener importantes y posiblemente terribles consecuencias. Por un lado, las organizaciones de misión crítica desean utilizar los sistemas y tecnologías de comunicación más modernos, disruptivos e innovadores y, sin embargo, deben cumplir requisitos estrictos que son muy diferentes a los relativos a escenarios no críticos. El objetivo principal de esta tesis es evaluar la viabilidad de aplicar tecnologías emergentes como Internet of Things (IoT), Cyber-Physical Systems (CPS) y comunicaciones de banda ancha 4G en escenarios de misión crítica en tres sectores clave de infraestructura crítica: transporte, defensa y seguridad pública, y construcción naval. Respecto al sector del transporte, esta tesis permite comprender el progreso de las tecnologías de comunicación en el ámbito ferroviario desde la implantación de Global System for Mobile communications-Railway (GSM-R). El objetivo de este trabajo es analizar la contribución potencial de Long Term Evolution (LTE) para proporcionar características adicionales que GSM-R nunca podría soportar. Además, se presenta la capacidad de la IoT industrial para revolucionar la industria ferroviaria y afrontar los retos actuales. Asimismo, se estudian con detalle las vulnerabilidades más comunes de los sistemas IoT basados en Radio Frequency IDentification (RFID), incluyendo los últimos ataques descritos en la literatura. Como resultado, se presenta una metodología innovadora para realizar auditorías de seguridad e ingeniería inversa de las comunicaciones RFID en aplicaciones de transporte. El segundo sector elegido viene impulsado por las nuevas necesidades operacionales y los desafíos que surgen de los despliegues militares modernos. Para afrontarlos, se analizan las ventajas estratégicas de las tecnologías de banda ancha 4G masivamente desplegadas en escenarios civiles. Asimismo, esta tesis analiza el gran potencial de aplicación de las tecnologías IoT para revolucionar la guerra moderna y proporcionar beneficios similares a los alcanzados por la industria. Se identifican escenarios en los que la defensa y la seguridad pública podrían aprovechar mejor las capacidades comerciales de IoT para ofrecer una mayor capacidad de supervivencia al combatiente o a los servicios de emergencias, a la vez que reduce los costes y aumenta la eficiencia y efectividad de las operaciones. La última parte se dedica a la industria de construcción naval. Después de definir el novedoso concepto de Astillero 4.0, se describe en detalle cómo funciona el taller de tubería de astillero y cuáles son los requisitos para construir un sistema de tuberías inteligentes. Además, se presentan los fundamentos para posibilitar un CPS asequible para Astilleros 4.0. El CPS propuesto consiste en una red de balizas que continuamente recogen información sobre la ubicación de las tuberías. Su diseño permite a los astilleros obtener más información sobre las tuberías y hacer un mejor uso de las mismas. Asimismo, se indica cómo construir un sistema de posicionamiento desde cero en un entorno tan hostil en términos de comunicaciones, mostrando un ejemplo de su arquitectura e implementación

Novel development of distributed manufacturing monitoring systems to support high cost and complexity manufacturing

In the current manufacturing environment, characterized by diverse change sources (e.g. economical, technological, political, social) and integrated supply chains, success demands close cooperation and coordination between stakeholders and agility. Tools and systems based on software agents, intelligent products and virtual enterprises have been developed to achieve such demands but either because of: (i) focus on a single application; (ii) focus on a single product; (iii) separation between the product and its information; or (iv) focus on a single system characteristic (e.g. hardware, software, architecture, requirements) their use has been limited to trial or academic scenarios. In this thesis a reusable distributed manufacturing monitoring system for harsh environments, capable of addressing traceability and controllability requirements within stakeholders and across high cost and complexity supply chains is presented. [Continues.

Integration of RFID and Industrial WSNs to Create A Smart Industrial Environment

A smart environment is a physical space that is seamlessly embedded with sensors, actuators, displays, and computing devices, connected through communication networks for data collection, to enable various pervasive applications. Radio frequency identification (RFID) and Wireless Sensor Networks (WSNs) can be used to create such smart environments, performing sensing, data acquisition, and communication functions, and thus connecting physical devices together to form a smart environment. This thesis first examines the features and requirements a smart industrial environment. It then focuses on the realization of such an environment by integrating RFID and industrial WSNs. ISA100.11a protocol is considered in particular for WSNs, while High Frequency RFID is considered for this thesis. This thesis describes designs and implementation of the hardware and software architecture necessary for proper integration of RFID and WSN systems. The hardware architecture focuses on communication interface and AI/AO interface circuit design; while the driver of the interface is implemented through embedded software. Through Web-based Human Machine Interface (HMI), the industrial users can monitor the process parameters, as well as send any necessary alarm information. In addition, a standard Mongo database is designed, allowing access to historical and current data to gain a more in-depth understanding of the environment being created. The information can therefore be uploaded to an IoT Cloud platform for easy access and storage. Four scenarios for smart industrial environments are mimicked and tested in a laboratory to demonstrate the proposed integrated system. The experimental results have showed that the communication from RFID reader to WSN node and the real-time wireless transmission of the integrated system meet design requirements. In addition, compared to a traditional wired PLC system where measurement error of the integrated system is less than 1%. The experimental results are thus satisfactory, and the design specifications have been achieved

Product traceability in manufacturing industries: Business case and pilot project.

Innovation is increasing rapidly in every sector of the industry. This improvement and development are imperative to industries. Some are up-to-date, and others are improving. We are already witnessing the era of technology-dependent industry, where technology plays a key role in the manufacturing processes. Disruptive technologies are changing the way enterprises operate. It is essential for the industries which are focused on delivering fast and reliable service to the clients. As the technology and innovation are increasing, they could help the ceramic industry for the options presently available in interrelated technology, which are already impacting the industrial development in Industry 4.0 During previous industrialization eras there have been many improvements in different industrial sectors, which have led to rapid growth universally across industries. The present research included the review of approaches towards the ceramic traceability industry. This thesis presents a discussion on traceability of products in the ceramic industry by observing the production process. There are many stages of the production process where the materials and products are difficult to track, However, industries are concerned about the quantity and number of products produced that will meet the expectations at the end. It is challenging for the enterprises to manage, organize and trace the products throughout the manufacturing process, from raw material till final packaging. Radio Frequency Identification (RFID) systems are a common and useful tool in manufacturing, supply chain management, and retail inventory control. Optical barcodes, another universal automatic identification system, have been a familiar packaging feature on consumer items for years. Due to advances in silicon manufacturing technology, RFID costs have dropped significantly. Soon, low-cost RFID “electronic product codes” or “smart-labels” may be a practical replacement for optical barcodes on consumer items. Unfortunately, the universal deployment of RFID devices in consumer items may pose new security and privacy risks not present in closed manufacturing environments. This thesis presents an introduction to RFID technology, identifies several potential threats to security and privacy, and offers several practical proposals for efficient security mechanisms.N/

Towards the Internet of Smart Trains: A Review on Industrial IoT-Connected Railways

[Abstract] Nowadays, the railway industry is in a position where it is able to exploit the opportunities created by the IIoT (Industrial Internet of Things) and enabling communication technologies under the paradigm of Internet of Trains. This review details the evolution of communication technologies since the deployment of GSM-R, describing the main alternatives and how railway requirements, specifications and recommendations have evolved over time. The advantages of the latest generation of broadband communication systems (e.g., LTE, 5G, IEEE 802.11ad) and the emergence of Wireless Sensor Networks (WSNs) for the railway environment are also explained together with the strategic roadmap to ensure a smooth migration from GSM-R. Furthermore, this survey focuses on providing a holistic approach, identifying scenarios and architectures where railways could leverage better commercial IIoT capabilities. After reviewing the main industrial developments, short and medium-term IIoT-enabled services for smart railways are evaluated. Then, it is analyzed the latest research on predictive maintenance, smart infrastructure, advanced monitoring of assets, video surveillance systems, railway operations, Passenger and Freight Information Systems (PIS/FIS), train control systems, safety assurance, signaling systems, cyber security and energy efficiency. Overall, it can be stated that the aim of this article is to provide a detailed examination of the state-of-the-art of different technologies and services that will revolutionize the railway industry and will allow for confronting today challenges.Galicia. Consellería de Cultura, Educación e Ordenación Universitaria; ED431C 2016-045Galicia. Consellería de Cultura, Educación e Ordenación Universitaria; ED341D R2016/012Galicia. Consellería de Cultura, Educación e Ordenación Universitaria; ED431G/01Agencia Estatal de Investigación (España); TEC2013-47141-C4-1-RAgencia Estatal de Investigación (España); TEC2015-69648-REDCAgencia Estatal de Investigación (España); TEC2016-75067-C4-1-

Digitally Fabricated Epidermal Transfer Tattoo UHF Radio Frequency Identification Tags

This thesis focuses on the inkjet printing of UHF RFID tags in the form of transfer tattoos for use on the skin. Inkjet printing of these tags is proposed as a cheaper and more appropriate alternative to conventional etching. The work seeks to assesses the performance of inkjet printed epidermal RFID tags using parameters such as read range, transmitted power and backscattered power. The effect of different printing parameters such as the number of conductive ink layers, sintering time and temperature on the performance of the tags are assessed by simulation and measurement. Additionally, techniques to reduce the volume of conductive ink used for the fabrication of the tag are also examined and compared with an aim to determine which has the best achieved read range and ink utilization balance. This would help to reduce the cost of fabrication of the tags. Also, due to some defects being introduced to the tags during the printing process because of printing conditions and characteristics inherent to the printing technology, the effects of these defects on the performance of the printed tag is also examined by simulation and measurement. The robustness of the epidermal transfer tattoo tag was further experimentally determined by exposure to everyday use conditions and situations involving sweat and mechanical friction. Finally, a diversity study on an inkjet printed tag integrated with a medical sticking plaster was performed. This involved the use of two to four tags placed horizontally and vertically in order to determine which orientation offers better read coverage in each of the diversity setups while a volunteer carried out a set of motions