Multimodal series elastic actuator for human-machine interaction with applications in robot-aided rehabilitation

Series elastic actuators (SEAs) are becoming an elemental building block in collaborative robotic systems. They introduce an elastic element between the mechanical drive and the end-effector, making otherwise rigid structures compliant when in contact with humans. Topologically, SEAs are more amenable to accurate force control than classical actuation techniques, as the elastic element may be used to provide a direct force estimate. The compliant nature of SEAs provides the potential to be applied in robot-aided rehabilitation. This thesis proposes the design of a novel SEA to be used in robot-aided musculoskeletal rehabilitation. An active disturbance rejection controller is derived and experimentally validated and multiobjective optimization is executed to tune the controller for best performance in human-machine interaction. This thesis also evaluates the constrained workspaces for individuals experiencing upper-limb musculoskeletal disorders. This evaluation can be used as a tool to determine the kinematic structure of devices centred around the novel SEA

Continuum Mechanical Models for Design and Characterization of Soft Robots

The emergence of ``soft'' robots, whose bodies are made from stretchable materials, has fundamentally changed the way we design and construct robotic systems. Demonstrations and research show that soft robotic systems can be useful in rehabilitation, medical devices, agriculture, manufacturing and home assistance. Increasing need for collaborative, safe robotic devices have combined with technological advances to create a compelling development landscape for soft robots. However, soft robots are not yet present in medical and rehabilitative devices, agriculture, our homes, and many other human-collaborative and human-interactive applications. This gap between promise and practical implementation exists because foundational theories and techniques that exist in rigid robotics have not yet been developed for soft robots. Theories in traditional robotics rely on rigid body displacements via discrete joints and discrete actuators, while in soft robots, kinematic and actuation functions are blended, leading to nonlinear, continuous deformations rather than rigid body motion. This dissertation addresses the need for foundational techniques using continuum mechanics. Three core questions regarding the use of continuum mechanical models in soft robotics are explored: (1) whether or not continuum mechanical models can describe existing soft actuators, (2) which physical phenomena need to be incorporated into continuum mechanical models for their use in a soft robotics context, and (3) how understanding on continuum mechanical phenomena may form bases for novel soft robot architectures. Theoretical modeling, experimentation, and design prototyping tools are used to explore Fiber-Reinforced Elastomeric Enclosures (FREEs), an often-used soft actuator, and to develop novel soft robot architectures based on auxetic behavior. This dissertation develops a continuum mechanical model for end loading on FREEs. This model connects a FREE’s actuation pressure and kinematic configuration to its end loads by considering stiffness of its elastomer and fiber reinforcement. The model is validated against a large experimental data set and compared to other FREE models used by roboticists. It is shown that the model can describe the FREE’s loading in a generalizable manner, but that it is bounded in its peak performance. Such a model can provide the novel function of evaluating the performance of FREE designs under high loading without the costs of building and testing prototypes. This dissertation further explores the influence viscoelasticity, an inherent property of soft polymers, on end loading of FREEs. The viscoelastic model developed can inform soft roboticists wishing to exploit or avoid hysteresis and force reversal. The final section of the dissertations explores two contrasting styles of auxetic metamaterials for their uses in soft robotic actuation. The first metamaterial architecture is composed of beams with distributed compliance, which are placed antagonistic configurations on a variety of surfaces, giving ride to shape morphing behavior. The second metamaterial architecture studied is a ``kirigami’’ sheet with an orthogonal cut pattern, utilizing lumped compliance and strain hardening to permanently deploy from a compact shape to a functional one. This dissertation lays the foundation for design of soft robots by robust physical models, reducing the need for physical prototypes and trial-and-error approaches. The work presented provides tools for systematic exploration of FREEs under loading in a wide range of configurations. The work further develops new concepts for soft actuators based on continuum mechanical modeling of auxetic metamaterials. The work presented expands the available tools for design and development of soft robotic systems, and the available architectures for soft robot actuation.PHDMechanical EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/163236/1/asedal_1.pd

PKM mechatronic clamping adaptive device

This study proposes a novel adaptive fixturing device based on active clamping systems for smart micropositioning of thin-walled precision parts. The modular architecture and the structure flexibility make the system suitable for various industrial applications. The proposed device is realized as a Parallel Kinematic Machine (PKM), opportunely sensorized and controlled, able to perform automatic error-free workpiece clamping procedures, drastically reducing the overall fixturing set-up time. The paper describes the kinematics and dynamics of this mechatronic system. A first campaign of experimental trails has been carried out on the prototype, obtaining promising results

Soft Robotics: Design for Simplicity, Performance, and Robustness of Robots for Interaction with Humans.

This thesis deals with the design possibilities concerning the next generation of advanced Robots. Aim of the work is to study, analyse and realise artificial systems that are essentially simple, performing and robust and can live and coexist with humans. The main design guideline followed in doing so is the Soft Robotics Approach, that implies the design of systems with intrinsic mechanical compliance in their architecture. The first part of the thesis addresses design of new soft robotics actuators, or robotic muscles. At the beginning are provided information about what a robotic muscle is and what is needed to realise it. A possible classification of these systems is analysed and some criteria useful for their comparison are explained. After, a set of functional specifications and parameters is identified and defined, to characterise a specific subset of this kind of actuators, called Variable Stiffness Actuators. The selected parameters converge in a data-sheet that easily defines performance and abilities of the robotic system. A complete strategy for the design and realisation of this kind of system is provided, which takes into account their me- chanical morphology and architecture. As consequence of this, some new actuators are developed, validated and employed in the execution of complex experimental tasks. In particular the actuator VSA-Cube and its add-on, a Variable Damper, are developed as the main com- ponents of a robotics low-cost platform, called VSA-CubeBot, that v can be used as an exploratory platform for multi degrees of freedom experiments. Experimental validations and mathematical models of the system employed in multi degrees of freedom tasks (bimanual as- sembly and drawing on an uneven surface), are reported. The second part of the thesis is about the design of multi fingered hands for robots. In this part of the work the Pisa-IIT SoftHand is introduced. It is a novel robot hand prototype designed with the purpose of being as easily usable, robust and simple as an industrial gripper, while exhibiting a level of grasping versatility and an aspect comparable to that of the human hand. In the thesis the main theo- retical tool used to enable such simplification, i.e. the neuroscience– based notion of soft synergies, are briefly reviewed. The approach proposed rests on ideas coming from underactuated hand design. A synthesis method to realize a desired set of soft synergies through the principled design of adaptive underactuated mechanisms, which is called the method of adaptive synergies, is discussed. This ap- proach leads to the design of hands accommodating in principle an arbitrary number of soft synergies, as demonstrated in grasping and manipulation simulations and experiments with a prototype. As a particular instance of application of the method of adaptive syner- gies, the Pisa–IIT SoftHand is then described in detail. The design and implementation of the prototype hand are shown and its effec- tiveness demonstrated through grasping experiments. Finally, control of the Pisa/IIT Hand is considered. Few different control strategies are adopted, including an experimental setup with the use of surface Electromyographic signals

Micromechanics of Fiber Networks Including Nonlinear Hysteresis and its Application to Multibody Dynamic Modeling of Piano Mechanisms

Many engineering applications make use of fiber assemblies under compression. Unfortunately, this compression behavior is difficult to predict, due to nonlinear compliance, hysteresis, and anelasticity. The main objective of this research is to develop an algorithm which is capable of incorporating the microscale features of the fiber network into macroscopic scale applications, particularly the modeling of contact mechanics in multibody systems. In micromechanical approaches, the response of a fiber assembly to an external force is related to the response of basic fiber units as well as the interactions between these units, i.e. the mechanical properties of the constituent fibers and the architecture of the assembly will both have a significant influence on the overall response of the assembly to compressive load schemes. Probabilistic and statistical principles are used to construct the structure of the uniformly-distributed random network. Different micromechanical approaches in modeling felt, as a nonwoven fiber assembly with unique mechanical properties, are explored to gain insight into the key mechanisms that influence its compressive response. Based on the deformation processes and techniques in estimating the number of fiber contacts, three micromechanical models are introduced: (1) constitutive equations for micromechanics of three-dimensional fiberwebs under small strains, in which elongation of the fibers is the key deformation mechanism, adapted for large deformation ranges; (2) micromechanical model based on the rate theory of granular media, in which bending and torsion of fibers are the predominant elemental deformations used to calculate compliances of a particular contact; and (3) a mechanistic model developed using the general deformation theory of the fiber networks with fiber bending at the micro level and a binomial distribution of fiber contacts. A well-established mechanistic model, based on fiber-to-fiber friction at the micro level, is presented for predicting the hysteresis in compression behavior of wool fiberwebs. A novel algorithm is introduced to incorporate a hysteretic micromechanical model - a combination of the mechanistic model with microstructural fiber bending, which uses a binomial distribution of the number of fiber-to-fiber contacts, and the friction-based hysteresis idea - into the contact mechanics of multibody simulations with felt-lined interacting bodies. Considering the realistic case in which a portion of fibers slides, the fiber network can be treated as two subnetworks: one from the fibers with non-sliding contact points, responsible for the elastic response of the network, and the other consisting of fibers that slide, generating irreversible hysteresis phenomenon in the fiberweb compression. A parameter identification is performed to minimize the error between the micromechanical model and the elastic part of the loading-unloading experimental data for felt, then contribution of friction was added to the obtained mechanistic compression-recovery curves. The theoretical framework for constructing a mechanistic multibody dynamic model of a vertical piano action is developed, and its general validity is established using a prototype model. Dynamic equations of motion are derived symbolically for the piano action using a graph-theoretic formulation. The model fidelity is increased by including hammer-string interaction, backcheck wire and hammer shank flexibility, a sophisticated key pivot model, nonlinear models of bridle strap and butt spring, and a novel mathematical contact model. The developed nonlinear hysteretic micromechanical model is used for the hammer-string interaction to affirm the reliability and applicability of the model in general multibody dynamic simulations. In addition, dynamic modeling of a flexible hub-beam system with an eccentric tip mass including nonlinear hysteretic contact is studied. The model represents the mechanical finger of an actuator for a piano key. Achieving a desired finger-key contact force profile that replicates that of a real pianist's finger requires dynamic and vibration analysis of the actuator device. The governing differential equations for the dynamic behavior of the system are derived using Euler-Bernoulli beam theory along with Lagrange's method. To discretize the distributed parameter flexible beam in the model, the finite element method is utilized. Excessive vibration due to the arm flexibility and also the rigid-body oscillations of the arm, especially during the period of key-felt contact, is eliminated utilizing a simple grounded rotational dashpot and a grounded rotational dashpot with a one-sided relation. The effect on vibration behavior attributed to these additional components is demonstrated using the simulated model

Design and Control of Compliant Actuation Topologies for Energy-Efficient Articulated Robots

Considerable advances have been made in the field of robotic actuation in recent years. At the heart of this has been increased use of compliance. Arguably the most common approach is that of Series-Elastic Actuation (SEA), and SEAs have evolved to become the core component of many articulated robots. Another approach is integration of compliance in parallel to the main actuation, referred to as Parallel- Elastic Actuation (PEA). A wide variety of such systems has been proposed. While both approaches have demonstrated significant potential benefits, a number of key challenges remain with regards to the design and control of such actuators. This thesis addresses some of the challenges that exist in design and control of compliant actuation systems. First, it investigates the design, dynamics, and control of SEAs as the core components of next-generation robots. We consider the influence of selected physical stiffness on torque controllability and backdrivability, and propose an optimality criterion for impedance rendering. Furthermore, we consider disturbance observers for robust torque control. Simulation studies and experimental data validate the analyses. Secondly, this work investigates augmentation of articulated robots with adjustable parallel compliance and multi-articulated actuation for increased energy efficiency. Particularly, design optimisation of parallel compliance topologies with adjustable pretension is proposed, including multi-articulated arrangements. Novel control strategies are developed for such systems. To validate the proposed concepts, novel hardware is designed, simulation studies are performed, and experimental data of two platforms are provided, that show the benefits over state-of-the-art SEA-only based actuatio

Bio-inspired control concepts for elastic rotatory joint drives

Annunziata S. Bio-inspired control concepts for elastic rotatory joint drives. Bielefeld: Universität Bielefeld; 2014.Recent research in robotics focuses the attention on the control of compliant actuators to improve safety and to make the interaction with humans more natural. Lightweight construction, real elasticity directly integrated into the joint and control of joint compliance seem to play the most important role for improving safety in human-machine interaction. Humans are intrinsically elastic and the Central Nervous System (CNS) takes advantage of the nonlinear muscle properties to modulate joint stiffness through co-contraction of antagonistic muscles. If alterable compliance in robotic systems is desirable, its introduction can be achieved in two fundamentally different ways. The first way is a technical approach based on the idea of impedance control as formulated by Hogan (1985). The second approach is bioinspired and introduces physiological control mechanisms, muscle models and virtual antagonistic actuation into the control system of a robotics joint drive. Recently, biological models for the control of muscles in vertebrates have been developed (Franklin et al., 2008; Yang et al., 2011). Still, the question remains, how a control algorithm, acting on two or even more muscles, can be implemented in a technical joint. With the objective to implement bio-inspired control strategies on a robotic joint drive, in this thesis, musculoskeletal models, biological parameters and bio-inspired control laws are analyzed and tested. A simplified model of the human elbow joint is used to analyze muscle-like actuation and stiffness properties at the joint. Based on recent results related to how the CNS controls antagonistic muscles, a biological control pattern based on reciprocal activation and co-activation is tested for the control of torque and stiffness at the joint. However, a closer analysis of the musculoskeletal parameters reveals that, despite antagonistic co-activation, domains in the joint range of motion might occur for which stiffness variation is limited (low stiffness variability) or even impossible (stiffness nodes). The first part of this thesis presents novel strategies for simultaneous control of torque and stiffness in a hinge joint actuated by two antagonistic muscle pairs. One strategy handles stiffness nodes by shifting them away from the current joint position and thus regaining stiffness controllability. To prevent domains of low stiffness variation, an optimal biomechanical setup is sought and finally defined which allows for a maximal stiffness variation across a wide angular joint range. Based on this optimal setup, four additional control approaches are designed and tested in simulation which deliver stiffnesses and torques comparable to those obtained in the optimal case. The control approaches combine biologically justified aspects, like reciprocal activation and co-activation, with novel ideas like inverse dynamics model and activation overflow. The second part of the thesis focuses on the design, test and validation of a bio-inspired position and stiffness control strategy for a lightweight, intrinsically elastic, robotics joint drive. Reciprocal activation and co-activation are used here as a starting point to concurrently control stiffness and position (instead of torque). A stability analysis, performed on the human elbow joint model, confirms that the co-activation level (and, as a consequence, the stiffness level) affects the reaction of the joint to external perturbations in terms of oscillations and settling time. To account for the stability aspects and implement further mechanisms found in the CNS of vertebrates, models of the muscle spindles, Golgi tendon organs, alpha-motor neurons and Renshaw cells, are added to the control algorithm. Nevertheless, while in many biological systems, antagonistic muscles generate the movement of the joint, in simple robotic systems, the movement is generated by only one actuator. Therefore, in order to transmit the desired bio-inspired movement to the technical elbow, the sum of all muscle-torques acting on the joint (i.e. the net-torque at the joint), has to be transmitted to the lightweight, inherently elastic, joint drive and controlled. A speed-torque control cascade is designed, implemented and tested on the robotics joint drive. The impedance range of the human elbow joint is evaluated in simulation and compared to the range obtained when the technical joint drive is acting instead of its biological counterpart. The bio-inspired controlled joint drive is able to reach the desired position and modulate joint compliance according to the disturbance like humans do, both in static cases and during movements, while keeping stability

Ninteenth Aerospace Mechanisms Symposium

The proceedings of the 19th Aerospace Mechanisms Symposium are reported. Technological areas covered include space lubrication, bearings, aerodynamic devices, spacecraft/Shuttle latches, deployment, positioning, and pointing. Devices for spacecraft docking and manipulator and teleoperator mechanisms are also described

Optical Fibre-based Force Sensing Needle Driver for Minimally Invasive Surgery

Minimally invasive surgery has been limited from its inception by insufficient haptic feedback to surgeons. The loss of haptic information threatens patients safety and results in longer operation times. To address this problem, various force sensing systems have been developed to provide information about tool–tissue interaction forces. However, the provided results for axial and grasping forces have been inaccurate in most of these studies due to considerable amount of error and uncertainty in their force acquisition method. Furthermore, sterilizability of the sensorized instruments plays a pivotal role in accurate measurement of forces inside a patient\u27s body. Therefore, the objective of this thesis was to develop a sterilizable needle-driver type grasper using fibre Bragg gratings. In order to measure more accurate and reliable tool–tissue interaction forces, optical force sensors were integrated in the grasper jaw to measure axial and grasping forces directly at their exertion point on the tool tip. Two sets of sensor prototypes were developed to prove the feasibility of proposed concept. Implementation of this concept into a needle-driver instrument resulted in the final proposed model of the sensorized laparoscopic instrument. Fibre Bragg gratings were used for measuring forces due to their many advantages for this application such as small size, sterilizability and high sensitivity. Visual force feedback was provided for users based on the acquired real-time force data. Improvement and consideration points related to the current work were identified and potential areas to continue this project in the future are discussed