2D multi-objective placement algorithm for free-form components

This article presents a generic method to solve 2D multi-objective placement problem for free-form components. The proposed method is a relaxed placement technique combined with an hybrid algorithm based on a genetic algorithm and a separation algorithm. The genetic algorithm is used as a global optimizer and is in charge of efficiently exploring the search space. The separation algorithm is used to legalize solutions proposed by the global optimizer, so that placement constraints are satisfied. A test case illustrates the application of the proposed method. Extensions for solving the 3D problem are given at the end of the article.Comment: ASME 2009 International Design Engineering Technical Conferences & Computers and Information in Engineering Conference, San Diego : United States (2009

Container Loading Problems: A State-of-the-Art Review

Container loading is a pivotal function for operating supply chains efficiently. Underperformance results in unnecessary costs (e.g. cost of additional containers to be shipped) and in an unsatisfactory customer service (e.g. violation of deadlines agreed to or set by clients). Thus, it is not surprising that container loading problems have been dealt with frequently in the operations research literature. It has been claimed though that the proposed approaches are of limited practical value since they do not pay enough attention to constraints encountered in practice.In this paper, a review of the state-of-the-art in the field of container loading will be given. We will identify factors which - from a practical point of view - need to be considered when dealing with container loading problems and we will analyze whether and how these factors are represented in methods for the solution of such problems. Modeling approaches, as well as exact and heuristic algorithms will be reviewed. This will allow for assessing the practical relevance of the research which has been carried out in the field. We will also mention several issues which have not been dealt with satisfactorily so far and give an outlook on future research opportunities

A Genetic Algorithm Approach to the Container Loading Problem

The problem considered in this work is the Container Loading Problem. In this problem a set of rectangular boxes has to be packed in one rectangular container so that the available container space usage is maximized. The orientation constraints and the distinction between homogeneous and heterogeneous types of cargo are considered. We present the results obtained with a Genetic Algorithm approach. The good performance of this algorithm is shown by comparing them with well-known algorithms and results from the literature

Novel approaches to container loading: from heuristics to hybrid tabu search

A thesis submitted for the degree of Doctor of Philosophy of the University ofBedford shireThis work investigates new approaches to the container loading problem which address the issue of how to load three-dimensional, rectangular items (e.g. boxes) into the container in such a way that maximum utilisation is made of the container space. This problem occurs in several industry sectors where the loading approach places cargo effectively into aeroplanes, ships, trailers or trucks in order to save considerable cost. In carrying out this work, the investigation starts by developing a new heuristic approach to the two-dimensional bin packing problem, which has lower complexity than container loading in the aspects of constraints and geometry. A novel approach, including the heuristic strategies and handling method for remaining areas, is developed that can produce good results when testing with benchmark and real world data. Based on the research for two-dimensional bin packing, a novel heuristic approach is developed to deal with the container loading problem with some practical constraints. The heuristic approach to container loading also includes heuristic strategies and the handling of remaining spaces. The heuristic strategies construct effective loading arrangements where combinations of identical or different box types are loaded in blocks. The handling method for remaining spaces further improves the loading arrangements through the representation, partitioning and merging of remaining spaces. The heuristic approach obtains better volume utilisation and the highest stability compared with other published heuristic approaches. However, it does not achieve as high a volume utilisation as metaheuristic approaches, e.g. genetic algorithms and tabu search.To improve volume utilisation, a new hybrid heuristic approach to the container loading problem is further developed based on the tabu search technique which covers the encoding, evaluation criterion and configuration of neighbourhood and candidate solutions. The heuristic strategies as well as the handling method for remaining spaces developed in the heuristic approach are used in this new hybrid tabu search approach. It is shown that the hybrid approach has better volume utilisation than the published approaches under the condition that all loaded boxes with one hundred per cent support from below. In addition, the experimental results show that both the heuristic and hybrid tabu search approaches can also be applied to the multiple container loading problem

Moldable Items Packing Optimization

This research has led to the development of two mathematical models to optimize the problem of packing a hybrid mix of rigid and moldable items within a three-dimensional volume. These two developed packing models characterize moldable items from two perspectives: (1) when limited discrete configurations represent the moldable items and (2) when all continuous configurations are available to the model. This optimization scheme is a component of a lean effort that attempts to reduce the lead-time associated with the implementation of dynamic product modifications that imply packing changes. To test the developed models, they are applied to the dynamic packing changes of Meals, Ready-to-Eat (MREs) at two different levels: packing MRE food items in the menu bags and packing menu bags in the boxes. These models optimize the packing volume utilization and provide information for MRE assemblers, enabling them to preplan for packing changes in a short lead-time. The optimization results are validated by running the solutions multiple times to access the consistency of solutions. Autodesk Inventor helps visualize the solutions to communicate the optimized packing solutions with the MRE assemblers for training purposes

A Multi-Objective Genetic Algorithm for the Vehicle Routing with Time Windows and Loading Problem

This work presents the Vehicle Routing with Time Windows and Loading Problem (VRTWLP) as a multi-objective optimization problem, implemented within a Genetic Algorithm. Specifically, the three dimensions of the problem to be optimized – the number of vehicles, the total travel distance and volume utilization – are considered to be separated dimensions of a multi-objective space. The quality of the solution obtained using this approach is evaluated and compared with results of other heuristic approaches previously developed by the author. The most significant contribution of this work is our interpretation of VRTWLP as a Multi-objective Optimization Problem

The split delivery vehicle routing problem with three-dimensional loading constraints

 The Split Delivery Vehicle Routing Problem with three-dimensional loading constraints (3L-SDVRP) combines vehicle routing and three-dimensional loading with additional packing constraints. In the 3L-SDVRP splitting deliveries of customers is basically possible, i.e. a customer can be visited in two or more tours. We examine essential problem features and introduce two problem variants. In the first variant, called 3L-SDVRP with forced splitting, a delivery is only split if the demand of a customer cannot be transported by a single vehicle. In the second variant, termed 3L-SDVRP with optional splitting, splitting customer deliveries can be done any number of times. We propose a hybrid algorithm consisting of a local search algorithm for routing and a genetic algorithm and several construction heuristics for packing. Numerical experiments are conducted using three sets of instances with both industrial and academic origins. One of them was provided by an automotive logistics company in Shanghai; in this case some customers per instance have a total freight volume larger than the loading space of a vehicle. The results prove that splitting deliveries can be beneficial not only in the one-dimensional case but also when goods are modeled as three-dimensional items

A heuristic for the container loading problem: A tertiary-tree-based dynamic space decomposition approach

Increasing fuel costs, post-911 security concerns, and economic globalization provide a strong incentive for container carriers to use available container space more efficiently, thereby minimizing the number of container trips and reducing socio-economic vulnerability. A heuristic algorithm based on a tertiary tree model is proposed to handle the container loading problem (CLP) with weakly heterogeneous boxes. A dynamic space decomposition method based on the tertiary tree structure is developed to partition the remaining container space after a block of homogeneous rectangular boxes is loaded into a container. This decomposition approach, together with an optimal-fitting sequencing and an inner-right-corner-occupying placement rule, permits a holistic loading strategy to pack a container. Comparative studies with existing algorithms and an illustrative example demonstrate the efficiency of this algorithm

The Economic Impact of Container-loading Problem

Thousands of containers with different types of cargo are loaded every day in multiple manufacturing and logistics centres in the world. The main problem arising from these handlings is how to make the maximum use of all the available container capacities, while keeping the overall costs of transport per cargo unit as low as possible. The previous research mostly focuses on studying different algorithms for optimising container loading with cargo that has already been assigned based on its dimensions and weight. However, this paper will emphasise the importance of using algorithms in the planning and preparation of the cargo itself during the manufacturing processes before it is dispatched for loading into containers. Besides the length, width, height, and weight of the cargo itself, a fifth component influencing the overall transport costs will be considered, i.e. the manner of loading a container. The research will be carried out on an example of a container shipment of wooden sawn timber materials