Soft Pneumatic Gelatin Actuator for Edible Robotics

We present a fully edible pneumatic actuator based on gelatin-glycerol composite. The actuator is monolithic, fabricated via a molding process, and measures 90 mm in length, 20 mm in width, and 17 mm in thickness. Thanks to the composite mechanical characteristics similar to those of silicone elastomers, the actuator exhibits a bending angle of 170.3 {\deg} and a blocked force of 0.34 N at the applied pressure of 25 kPa. These values are comparable to elastomer based pneumatic actuators. As a validation example, two actuators are integrated to form a gripper capable of handling various objects, highlighting the high performance and applicability of the edible actuator. These edible actuators, combined with other recent edible materials and electronics, could lay the foundation for a new type of edible robots.Comment: Submitted to IEEE/RSJ International Conference on Intelligent Robots and Systems 201

Design and analysis of bending motion in single and dual chamber bellows structured soft actuators

As one of the most important characteristics of soft actuators, bending motion has been widely used in the field of soft robotics to perform different manipulation and tasks. In this study, we design silicone rubber material based soft actuators consisting of single and dual chambers, and a bellows structure. Several models of bellows soft actuators were designed, simulated and analyzed using finite element analysis (FEA) software MARC®, in order to understand the characteristics of bellows structured soft actuator with single and dual chambers and to optimize the performance of bending motion of bellows soft actuators. The results confirm that the bellows structured pneumatic soft actuator model 4 of single chamber and model 5 of dual chamber produces the best bending motion and bending angles

The waterbomb actuator: a new origami-based pneumatic soft muscle

This project introduces a new Pneumatic Artificial Muscle (PAM) design based on an origami structure. This artificial muscle is designed to operate at a very low range of pressures while being lightweight and compliant. It is also designed to reduce the pressure threshold and hysteresis problems present on other PAMs like the McKibben actuator. These properties are achieved thanks to a rearranging membrane based on the Waterbomb pattern, which can contract upon inflation while keeping the surface area constant. This concept has been tested using paper prototypes coated with silicone. We created thee different structures (4x8, 6x12 and 8x16 cells waterbomb actuators) from the same paper sheet (14x28cm2) and we actuated them under loads of 2, 4 and 7N. The 4x8 was discarded, but the 6x12 and 8x16 actuators contracted a maximum of 12.5% of the original length (≃10cm) while the operating pressures remained under 5Pa. We also proposed a novel approach to 3D print these actuators using a Stratasys Objet260 Connex3 3D printer. The main idea consists in creating a flat structure that can self-assemble using a technique known as 4D Printing. The pattern is printed as a flat sheet where the hinges are composites composed of an elastomeric material and shape memory polymer (SMP) fibers. These hinges can be activated through a thermomechanical process inducing a self-folding effect. Unfortunately, we were not able to verify this fabrication process due to the lack of material availability

SU8 etch mask for patterning PDMS and its application to flexible fluidic microactuators.

Over the past few decades, polydimethylsiloxane (PDMS) has become the material of choice for a variety of microsystem applications, including microfluidics, imprint lithography, and soft microrobotics. For most of these applications, PDMS is processed by replication molding; however, new applications would greatly benefit from the ability to pattern PDMS films using lithography and etching. Metal hardmasks, in conjunction with reactive ion etching (RIE), have been reported as a method for patterning PDMS; however, this approach suffers from a high surface roughness because of metal redeposition and limited etch thickness due to poor etch selectivity. We found that a combination of LOR and SU8 photoresists enables the patterning of thick PDMS layers by RIE without redeposition problems. We demonstrate the ability to etch 1.5-μm pillars in PDMS with a selectivity of 3.4. Furthermore, we use this process to lithographically process flexible fluidic microactuators without any manual transfer or cutting step. The actuator achieves a bidirectional rotation of 50° at a pressure of 200 kPa. This process provides a unique opportunity to scale down these actuators as well as other PDMS-based devices.BG is a Doctoral Fellow of the Research Foundation—Flanders (F.W.O.), Belgium. MDV acknowledges support from the ERC starting grant HIENA (no. 337739)

A new fiber braided soft bending actuator for singer exoskeleton

This thesis presents a design, development and analysis of a novel bending-type pneumatic soft actuator as a drive source for a finger exoskeleton. Soft actuators are gaining momentum in robotic applications due to their simple structure, high compliance, high power-to-weight ratio and low production cost. Smaller and lighter soft actuator that can provide higher power transmission at lower operating air pressure will benefit finger actuation mechanism compared to motorized cable and pulley-driven finger rehabilitation devices. In this study, a soft actuator with new bending method is proposed. It is based on fibre reinforcement of two fibre braided angles of contraction and extension characteristics combined in a single-chamber cylindrical actuator. Another four design parameters identified that affect the bending motion and the actuating force were the air chamber diameter, position of fibre layer reinforcement, fibre reinforcement coverage angle, and silicone rubber materials. Geometrical and material parameters were varied in Finite Element Method (FEM) simulation for design optimization and some parameters were tested experimentally to validate the FEM models. The effects of fibre angles (contraction and extension) on the bending motion and force were analyzed. The optimized actuator can generate bending motion up to 131° bending angle and the end tip of the actuator can make contact with the other base tip at only 240 kPa given input pressure. Both displacement simulation and experimental testing results matched closely. Maximum bending force of 5.42 N was generated at 350 kPa. A wearable finger soft exoskeleton prototype with five optimized bending actuators was tested to drive finger flexion motion of eight healthy subjects with simulated paralysis conditions. The finger soft exoskeleton demonstrated the ability to provide gripping force of 3.61 ± 0.22 N, gained at 200 kPa given air pressure. The device can successfully provide assistance to weak fingers in gripping at least 240 g object. It shows potential in helping people with weakened finger muscle to be more independent in their finger rehabilitation exercise

Monolithic self-supportive bi-directional bending pneumatic bellows catheter

The minimally invasive surgery has proven to be advantageous over conventional open surgery in terms of reduction in recovery time, patient trauma, and overall cost of treatment. To perform a minimally invasive procedure, preliminary insertion of a flexible tube or catheter is crucial without sacrificing its ability to manoeuvre. Nevertheless, despite the vast amount of research reported on catheters, the ability to implement active catheters in the minimally invasive application is still limited. To date, active catheters are made of rigid structures constricted to the use of wires or on-board power supplies for actuation, which increases the risk of damaging the internal organs and tissues. To address this issue, an active catheter made of soft, flexible and biocompatible structure, driven via nonelectric stimulus is of utmost importance. This thesis presents the development of a novel monolithic self-supportive bi-directional bending pneumatic bellows catheter using a sacrificial molding technique. As a proof of concept, in order to understand the effects of structural parameters on the bending performance of a bellows-structured actuator, a single channel circular bellows pneumatic actuator was designed. The finite element analysis was performed in order to analyze the unidirectional bending performance, while the most optimal model was fabricated for experimental validation. Moreover, to attain biocompatibility and bidirectional bending, the novel monolithic polydimethylsiloxane (PDMS)-based dual-channel square bellows pneumatic actuator was proposed. The actuator was designed with an overall cross-sectional area of 5 x 5 mm2, while the input sequence and the number of bellows were characterized to identify their effects on the bending performance. A novel sacrificial molding technique was adopted for developing the monolithic-structured actuator, which enabled simple fabrication for complex designs. The experimental validation revealed that the actuator model with a size of5 x 5 x 68.4 mm3 i.e. having the highest number of bellows, attained optimal bi-directional bending with maximum angles of -65° and 75°, and force of 0.166 and 0.221 N under left and right channel actuation, respectively, at 100 kPa pressure. The bending performance characterization and thermal insusceptibility achieved by the developed pneumatic catheter presents a promising implementation of flexibility and thermal stability for various biomedical applications, such as dialysis and cardiac catheterization

Elastic Inflatable Actuators for Soft Robotic Applications

The 20th century’s robotic systems have been made out of stiff materials and much of the developments in the field have pursued ever more accurate and dynamic robots which thrive in industrial automation settings and will probably continue to do so for many decades to come. However, the 21st century’s robotic legacy may very well become that of soft robots. This emerging domain is characterized by continuous soft structures that simultaneously fulfil the role of robotic link and robotic actuator, where prime focus is on design and fabrication of the robotic hardware instead of software control to achieve a desired operation. These robots are anticipated to take a prominent role in delicate tasks where classic robots fail, such as in minimally invasive surgery, active prosthetics and automation tasks involving delicate irregular objects. Central to the development of these robots is the fabrication of soft actuators to generate movement. This paper reviews a particularly attractive type of soft actuators that are driven by pressurized fluids. These actuators have recently gained substantial traction on the one hand due to the technology push from better simulation tools and new manufacturing technologies including soft-lithography and additive manufacturing, and on the other hand by a market pull from the applications listed above. This paper provides an overview of the different advanced soft actuator configurations, their design, fabrication and applications.This research is supported by the Fund for Scientific Research-Flanders (FWO), and the European Research Council (ERC starting grant HIENA)

Elastic Inflatable Actuators for Soft Robotic Applications

The 20th century’s robotic systems have been made out of stiff materials and much of the developments in the field have pursued ever more accurate and dynamic robots which thrive in industrial automation settings and will probably continue to do so for many decades to come. However, the 21st century’s robotic legacy may very well become that of soft robots. This emerging domain is characterized by continuous soft structures that simultaneously fulfil the role of robotic link and robotic actuator, where prime focus is on design and fabrication of the robotic hardware instead of software control to achieve a desired operation. These robots are anticipated to take a prominent role in delicate tasks where classic robots fail, such as in minimally invasive surgery, active prosthetics and automation tasks involving delicate irregular objects. Central to the development of these robots is the fabrication of soft actuators to generate movement. This paper reviews a particularly attractive type of soft actuators that are driven by pressurized fluids. These actuators have recently gained substantial traction on the one hand due to the technology push from better simulation tools and new manufacturing technologies including soft-lithography and additive manufacturing, and on the other hand by a market pull from the applications listed above. This paper provides an overview of the different advanced soft actuator configurations, their design, fabrication and applications.This research is supported by the Fund for Scientific Research-Flanders (FWO), and the European Research Council (ERC starting grant HIENA)

Distal end of flexible bronchoscope using fiber reinforced soft actuator

Flexible bronchoscope (FOB) is a medical intervention instrument that provide distal end bending capability for inspecting respiratory airways. Although the use of the FOB is considered to be safe and easier, there are a major complication called pneumothorax which is a lesion on the surface of the respiratory airways that causes air leakage in the respiratory system due to the extreme movement o f the distal end of the FOB. The bronchoscopist must also manually rotate the whole body o f the flexible tube to do rotation movement. On the other side, research on fiber reinforced soft actuator (FRSA) becomes a prospective opportunity for development in medical devices and soft robotics. So, the objectives of this research are to develop a novel distal end o f the FOB prototype that minimize the risk of pneumothorax by providing local rotation in the novel distal end of the FOB and apply soft actuator mechanism in the development of distal end of the FOB. The concept of the system is a distal end of the FOB that provide smooth motion bend, soft material, and local rotation by using FRSA mechanism. A simulation was conducted using finite element analysis software which compared by type of fiber angles, fiber amount, and material. Prototype fabrication was also conducted using Rapid Prototyping Software and Computed Numerical Control Machine. The In-Vitro Experimental Setup consist of deformation angle measurement, bending force measurement, and functional testing using respiratory airways phantom. The testing result showed the prototype is able to bend 90° to the right, 89° to the left and 166° to rotate. The simulation and experiment similarity was 75.7% for right, 82.5% for the left, and 85.7% for the rotation. The maximum force that produced from the bending movement was 0.2 N which able to minimize the occurrence of pneumothorax. By in-vitro test, the prototype also able to inspect and manuver inside the respiratory airways

Euglenoid-inspired Giant Shape Change for Highly Deformable Soft Robots

Nature has exploited softness and compliance in many different forms, from large cephalopods to microbial bacteria and algae. In all these cases, large body deformations are used for both object manipulation and locomotion. The great potential of soft robotics is to capture and replicate these capabilities in controllable robotic form. This letter presents the design of a bioinspired actuator capable of achieving a large volumetric change. Inspired by the changes in body shape seen in the euglena Eutreptiella spirogyra during its characteristic locomotion, a novel soft pneumatic actuator has been designed that exploits the hyperelastic properties of elastomers. We call this the hyperelastic bellows (HEB) actuator. The result is a structure that works under both positive and negative pressure to achieve euglenoid-like multimodal actuation. Axial expansion of 450% and a radial expansion of 80% have been observed, along with a volumetric change of 300 times. Furthermore, the design of a segmented robot with multiple chambers is presented, which demonstrates several of the characteristic shapes adopted by the euglenoid in its locomotion cycle. This letter shows the potential of this new soft actuation mechanism to realise biomimetic soft robotics with giant shape changes.</p