Non-destructive technologies for fruit and vegetable size determination - a review

Here, we review different methods for non-destructive horticultural produce size determination, focusing on electronic technologies capable of measuring fruit volume. The usefulness of produce size estimation is justified and a comprehensive classification system of the existing electronic techniques to determine dimensional size is proposed. The different systems identified are compared in terms of their versatility, precision and throughput. There is general agreement in considering that online measurement of axes, perimeter and projected area has now been achieved. Nevertheless, rapid and accurate volume determination of irregular-shaped produce, as needed for density sorting, has only become available in the past few years. An important application of density measurement is soluble solids content (SSC) sorting. If the range of SSC in the batch is narrow and a large number of classes are desired, accurate volume determination becomes important. A good alternative for fruit three-dimensional surface reconstruction, from which volume and surface area can be computed, is the combination of height profiles from a range sensor with a two-dimensional object image boundary from a solid-state camera (brightness image) or from the range sensor itself (intensity image). However, one of the most promising technologies in this field is 3-D multispectral scanning, which combines multispectral data with 3-D surface reconstructio

IN- SITU STRUCTURED LIGHT TECHNIQUES STUDY TO INSPECT SURFACES DURING ADDITIVE MANUFACTURE

Three-dimensional (3D) shape measurement techniques play an increasingly important role in the quality control proceedures of industry, such as aerospace, bioengineering, information security, automobile, integrated circuits and so on. Additive manufacturing (AM) provide significant advantages over conventional subtractive manufacturing techniques in terms of the wide range of part geometry that can be obtained. The key metal AM technology is powder bed processing. During the AM process, powder delivery occurs thousands of times. Therefore, the assessment of delivery quality would be advantageous for the process to provide feedback for process control. After the energy source melts the powder bed, the detection of the machined surface is also a critically important criterion for the evaluation of the manufacturing quality. This thesis presents an in-situ quantitative inspection technique for the powder bed post raking and printed surface after melting, the technique uses fringe projection profilometry. In this thesis, system calibration methods, phase analysis algorithms, and error correction methods are investigated. A novel surface fitting algorithm is employed to reduce the influence of phase error and random noise during system calibration. A novel intelligent fringe projection technique using a support-vector-machine (SVM) algorithm is proposed to measure the 3D topography of high dynamic range surfaces on a layer by layer basis within the EBAM machine. A simple calibration method is used to eliminate phase errors during system calibration. The proposed in-situ inspection technique has been installed on a commercial electron beam melting (EBM) AM machine. Exemplar powder beds with defects and printed surfaces, are measured with the proposed technique. The whole inspection process lasts less than 5 seconds. Experimental results showed that the powder and the melting surface defects could be efficiently inspected using the proposed system and the measurement result could be fed back to the build process to improve the processing quality. For the inspection of highly reflective surface geometries that have been further machined post AM, phase measuring deflectometry (PMD) has been widely studied for the 3D form measurement. This thesis presents a new direct PMD (DPMD) method that measures the full-field 3D shape of complicated specular objects. A mathematical model is derived to directly relate an absolute phase map to depth data, instead of the gradient. The 3D shape of a monolithic multi-mirror array having multiple specular surfaces was measured. Experimental results show that the proposed DPMD method can obtain the full-field 3D shape of specular objects having isolated and/or discontinuous surfaces accurately and effectively. In this thesis, the fringe projection and the deflectometry techniques are studied. Two different measurement systems were used to measure different roughness surfaces. The experimental results shows the rough surfaces, reflective surfaces, and the highly reflective specular surfaces can be measured and reconstructed by the proposed methods

Novel control of a high performance rotary wood planing machine

Rotary planing, and moulding, machining operations have been employed within the woodworking industry for a number of years. Due to the rotational nature of the machining process, cuttermarks, in the form of waves, are created on the machined timber surface. It is the nature of these cuttermarks that determine the surface quality of the machined timber. It has been established that cutting tool inaccuracies and vibrations are a prime factor in the form of the cuttermarks on the timber surface. A principal aim of this thesis is to create a control architecture that is suitable for the adaptive operation of a wood planing machine in order to improve the surface quality of the machined timber. In order to improve the surface quality, a thorough understanding of the principals of wood planing is required. These principals are stated within this thesis and the ability to manipulate the rotary wood planing process, in order to achieve a higher surface quality, is shown. An existing test rig facility is utilised within this thesis, however upgrades to facilitate higher cutting and feed speeds, as well as possible future implementations such as extended cutting regimes, the test rig has been modified and enlarged. This test rig allows for the dynamic positioning of the centre of rotation of the cutterhead during a cutting operation through the use of piezo electric actuators, with a displacement range of ±15μm. A new controller for the system has been generated. Within this controller are a number of tuneable parameters. It was found that these parameters were dependant on a high number external factors, such as operating speeds and run‐out of the cutting knives. A novel approach to the generation of these parameters has been developed and implemented within the overall system. Both cutterhead inaccuracies and vibrations can be overcome, to some degree, by the vertical displacement of the cutterhead. However a crucial information element is not known, the particular displacement profile. Therefore a novel approach, consisting of a subtle change to the displacement profile and then a pattern matching approach, has been implemented onto the test rig. Within the pattern matching approach the surface profiles are simplified to a basic form. This basic form allows for a much simplified approach to the pattern matching whilst producing a result suitable for the subtle change approach. In order to compress the data levels a Principal Component Analysis was performed on the measured surface data. Patterns were found to be present in the resultant data matrix and so investigations into defect classification techniques have been carried out using both K‐Nearest Neighbour techniques and Neural Networks. The application of these novel approaches has yielded a higher system performance, for no additional cost to the mechanical components of the wood planing machine, both in terms of wood throughput and machined timber surface quality

The NASA SBIR product catalog

The purpose of this catalog is to assist small business firms in making the community aware of products emerging from their efforts in the Small Business Innovation Research (SBIR) program. It contains descriptions of some products that have advanced into Phase 3 and others that are identified as prospective products. Both lists of products in this catalog are based on information supplied by NASA SBIR contractors in responding to an invitation to be represented in this document. Generally, all products suggested by the small firms were included in order to meet the goals of information exchange for SBIR results. Of the 444 SBIR contractors NASA queried, 137 provided information on 219 products. The catalog presents the product information in the technology areas listed in the table of contents. Within each area, the products are listed in alphabetical order by product name and are given identifying numbers. Also included is an alphabetical listing of the companies that have products described. This listing cross-references the product list and provides information on the business activity of each firm. In addition, there are three indexes: one a list of firms by states, one that lists the products according to NASA Centers that managed the SBIR projects, and one that lists the products by the relevant Technical Topics utilized in NASA's annual program solicitation under which each SBIR project was selected

Modelling and real-time control of a high performance rotary wood planing machine

Rotary planing is one of the most valuable machining operations in the timber processing industry. It has been established that cutting tool inaccuracy and forced vibration during the machining process are the primary causes of surface quality degradation. The main aim of this thesis is to design a control architecture that is suitable for adaptive operation of a wood planing machining in order to improve the quality of its surface finish. In order to achieve the stated goal, thorough understanding of the effects of machine deficiencies on surface finish quality is required. Therefore, a generic simulation model for synthesising the surface profiles produced by wood planing process is first developed. The model is used to simulate the combined effects of machining parameters, vibration and cutting tool inaccuracy on the resultant surface profiles. It has been postulated that online monitoring of surface finish quality can be used to provide feedback information for a secondary control loop for the machining process, which will lead to the production of consistently high quality surface finishes. There is an existing vision-based wood surface profile measurement technique, but the application of the technique has been limited to static wood samples. This thesis extends the application of the technique to moving wood samples. It is shown experimentally that the method is suitable for in-process surface profile measurements. The current industrial wood planing machines do not have the capability of measuring and adjusting process parameters in real-time. Therefore, knowledge of the causes of surface finish degradation would enable the operators to optimise the mechanical structure of the machines offline. For this reason, two novel approaches for characterising defects on planed timber surfaces have been created in this thesis using synthetic data. The output of this work is a software tool that can assist machine operators in inferring the causes of defects based on the waviness components of the workpiece surface finish. The main achievement in this research is the design of a new active wood planing technique that combines real-time cutter path optimisation (cutting tool inaccuracy compensation) with vibration disturbance rejection. The technique is based on real-time vertical displacements of the machine spindle. Simulation and experimental results obtained from a smart wood planing machine show significant improvements in the dynamic performance of the machine and the produced surface finish quality. Potential areas for future research include application of the defects characterisation techniques to real data and full integration of the dynamic surface profile measurements with the smart wood planing machine

Marine Vessel Inspection as a Novel Field for Service Robotics: A Contribution to Systems, Control Methods and Semantic Perception Algorithms.

This cumulative thesis introduces a novel field for service robotics: the inspection of marine vessels using mobile inspection robots. In this thesis, three scientific contributions are provided and experimentally verified in the field of marine inspection, but are not limited to this type of application. The inspection scenario is merely a golden thread to combine the cumulative scientific results presented in this thesis. The first contribution is an adaptive, proprioceptive control approach for hybrid leg-wheel robots, such as the robot ASGUARD described in this thesis. The robot is able to deal with rough terrain and stairs, due to the control concept introduced in this thesis. The proposed system is a suitable platform to move inside the cargo holds of bulk carriers and to deliver visual data from inside the hold. Additionally, the proposed system also has stair climbing abilities, allowing the system to move between different decks. The robot adapts its gait pattern dynamically based on proprioceptive data received from the joint motors and based on the pitch and tilt angle of the robot's body during locomotion. The second major contribution of the thesis is an independent ship inspection system, consisting of a magnetic wall climbing robot for bulkhead inspection, a particle filter based localization method, and a spatial content management system (SCMS) for spatial inspection data representation and organization. The system described in this work was evaluated in several laboratory experiments and field trials on two different marine vessels in close collaboration with ship surveyors. The third scientific contribution of the thesis is a novel approach to structural classification using semantic perception approaches. By these methods, a structured environment can be semantically annotated, based on the spatial relationships between spatial entities and spatial features. This method was verified in the domain of indoor perception (logistics and household environment), for soil sample classification, and for the classification of the structural parts of a marine vessel. The proposed method allows the description of the structural parts of a cargo hold in order to localize the inspection robot or any detected damage. The algorithms proposed in this thesis are based on unorganized 3D point clouds, generated by a LIDAR within a ship's cargo hold. Two different semantic perception methods are proposed in this thesis. One approach is based on probabilistic constraint networks; the second approach is based on Fuzzy Description Logic and spatial reasoning using a spatial ontology about the environment