Robot Control and Programming: Class notes.

The term robot is quite complex because it can mean different things to different people. Mostly, it recalls us images of science fiction robots, such as the famous C3PO and R2D2 of Star Wars Trilogy. However, we have to focus on other types, and wait a little for the progress of the technology. If we focus on the real robots, we can find different types. However, the vast majority are classified into the industrial robot category. Industrial robots are recognised easily since their shape usually reminds the human arm. The term industrial shows the fact that those robots work in factories as components of larger manufacturing systems and processes. This book are focused on the lectures that Emilio Sánchez delivers in the frame of Robot Control and Programing subject in TECNUN, where the reader can find and introduction to the basic problems and control and programming techniques of industrial robots. Despite the fact the book is based on classnotes, the author prepared them very carefully to give to them the appearance of a real book. The book starts with a discussion about what is and what isn't a robot, classification and a very brief note about robotics history. The course will cover the different and basic programming and control strategies. Another issue discussed will be the morphology classification. The most important section is the kinematics model. This problem can be solved by means of Denavit-Hartenberg method and homogeneous transformations among coordinate systems. The last chapters are devoted to position control strategies and path planning. Finally the author encourages the reader to open and read this book since he really thinks that Robotics is a very large and interesting field, involving many different disciplines: mechanical design, sensors, actuation (pneumatic, hydraulic, electrical...), control, programming... For this reason, the term mechatronics is also used to express the link between the mechanics and electronics

Parallel robots with unconventional joints to achieve under-actuation and reconfigurability

The aim of the thesis is to define, analyze, and verify through simulations and practical implementations, parallel robots with unconventional joints that allow them to be under-actuated and/or reconfigurable. The new designs will be derived from the: * 6SPS robot (alternatively 6UPS or 6SPU, depending on the implementation) when considering the spatial case (i.e., robots with 3 degrees of freedom of rotation and 3 degrees of freedom of translation). * S-3SPS robot (alternatively S-3UPS or S-3SPU, depending on the implementation) when considering spherical robots (i.e., robots with 3 degrees of freedom of rotation). In both cases, we will see how, through certain geometric transformations, some of the standard joints can be replaced by lockable or non-holonomic joints. These substitutions permit reducing the number of legs (and hence the number of actuators needed to control the robot), without losing the robot's ability to bring its mobile platform to any position and orientation (in case of a spatial robot), or to any orientation (in case of a spherical robot), within its workspace. The expected benefit of these new designs is to obtain parallel robots with: * larger working spaces because the possibility of collisions between legs is reduced, and the number of joints (with their intrinsic range limitations) is also reduced; * lower weight because the number of actuators and joints is reduced; and * lower cost because the number of actuators and controllers is also reduced. The elimination of an actuator and the introduction of a motion constraint reduces in one the dimension of the space of allowed velocities attainable from a given configuration. As a result, it will be necessary, in general, to plan maneuvers to reach the desired configuration for the moving platform. Therefore, the obtained robots will only be suitable for applications where accuracy is required in the final position and a certain margin of error is acceptable in the generated trajectories.El objetivo de esta tesis es definir, analizar y verificar, mediante simulaciones e implementaciones prácticas, robots paralelos con articulaciones no-convencionales con el fin de incorporarles propiedades de sub-actuación y reconfigurabilidad. Los nuevos diseños se basaran en robots paralelos tipo: * 6SPS (alternativamente 6UPS o 6SPU, dependiendo de la implementación) para el caso de robot espacial (es decir, robots con 3 grados de libertad de rotación y de 3 grados de libertad de la traducción). * S-3SPS (alternativamente S-3UPS o S-3SPU, dependiendo de la implementación) para el caso de robot esférico (es decir, robots con 3 grados de libertad de rotación). En ambos casos, veremos cómo, a través de ciertas transformaciones geométricas, algunas de la articulaciones convencionales pueden ser sustituidas por articulaciones bloqueables o no holonómicos. Estas sustituciones permiten la reducción de la número de patas (y por tanto el número de actuadores necesarios para controlar el robot), sin perder la capacidad del robot para llevar su plataforma móvil a cualquier posición y orientación (en el caso de un robot espacial), o para cualquier orientación (en el caso de un robot esférico), dentro de su espacio de trabajo. El beneficio esperado de estos nuevos diseños es la obtención de robots paralelos con: * Espacios de trabajo mayores debido a que la posibilidad de colisiones entre las patas se reduce, y el número de articulaciones (con sus limitaciones intrínsecas de rango) también se reduce; * Menor peso debido a que el número de actuadores y de articulaciones se reduce; y * Un menor coste debido a que el número de actuadores y controladores también se reduce. La eliminación de un actuador y la introducción de una restricción de movimiento reduce, en uno, la dimensión del espacio de velocidades alcanzables para una configuración dada. Como resultado, será necesario, en general, planificar maniobras para llegar a la configuración deseada de la plataforma móvil. Por lo tanto, los robots obtenidos sólo serán adecuados para aplicaciones donde la precisión se requiera en la posición final y exista un cierto margen de error aceptable en las trayectorias generadasPostprint (published version

Parallel robots with unconventional joints to achieve under-actuation and reconfigurability

The aim of the thesis is to define, analyze, and verify through simulations and practical implementations, parallel robots with unconventional joints that allow them to be under-actuated and/or reconfigurable. The new designs will be derived from the: * 6SPS robot (alternatively 6UPS or 6SPU, depending on the implementation) when considering the spatial case (i.e., robots with 3 degrees of freedom of rotation and 3 degrees of freedom of translation). * S-3SPS robot (alternatively S-3UPS or S-3SPU, depending on the implementation) when considering spherical robots (i.e., robots with 3 degrees of freedom of rotation). In both cases, we will see how, through certain geometric transformations, some of the standard joints can be replaced by lockable or non-holonomic joints. These substitutions permit reducing the number of legs (and hence the number of actuators needed to control the robot), without losing the robot's ability to bring its mobile platform to any position and orientation (in case of a spatial robot), or to any orientation (in case of a spherical robot), within its workspace. The expected benefit of these new designs is to obtain parallel robots with: * larger working spaces because the possibility of collisions between legs is reduced, and the number of joints (with their intrinsic range limitations) is also reduced; * lower weight because the number of actuators and joints is reduced; and * lower cost because the number of actuators and controllers is also reduced. The elimination of an actuator and the introduction of a motion constraint reduces in one the dimension of the space of allowed velocities attainable from a given configuration. As a result, it will be necessary, in general, to plan maneuvers to reach the desired configuration for the moving platform. Therefore, the obtained robots will only be suitable for applications where accuracy is required in the final position and a certain margin of error is acceptable in the generated trajectories.El objetivo de esta tesis es definir, analizar y verificar, mediante simulaciones e implementaciones prácticas, robots paralelos con articulaciones no-convencionales con el fin de incorporarles propiedades de sub-actuación y reconfigurabilidad. Los nuevos diseños se basaran en robots paralelos tipo: * 6SPS (alternativamente 6UPS o 6SPU, dependiendo de la implementación) para el caso de robot espacial (es decir, robots con 3 grados de libertad de rotación y de 3 grados de libertad de la traducción). * S-3SPS (alternativamente S-3UPS o S-3SPU, dependiendo de la implementación) para el caso de robot esférico (es decir, robots con 3 grados de libertad de rotación). En ambos casos, veremos cómo, a través de ciertas transformaciones geométricas, algunas de la articulaciones convencionales pueden ser sustituidas por articulaciones bloqueables o no holonómicos. Estas sustituciones permiten la reducción de la número de patas (y por tanto el número de actuadores necesarios para controlar el robot), sin perder la capacidad del robot para llevar su plataforma móvil a cualquier posición y orientación (en el caso de un robot espacial), o para cualquier orientación (en el caso de un robot esférico), dentro de su espacio de trabajo. El beneficio esperado de estos nuevos diseños es la obtención de robots paralelos con: * Espacios de trabajo mayores debido a que la posibilidad de colisiones entre las patas se reduce, y el número de articulaciones (con sus limitaciones intrínsecas de rango) también se reduce; * Menor peso debido a que el número de actuadores y de articulaciones se reduce; y * Un menor coste debido a que el número de actuadores y controladores también se reduce. La eliminación de un actuador y la introducción de una restricción de movimiento reduce, en uno, la dimensión del espacio de velocidades alcanzables para una configuración dada. Como resultado, será necesario, en general, planificar maniobras para llegar a la configuración deseada de la plataforma móvil. Por lo tanto, los robots obtenidos sólo serán adecuados para aplicaciones donde la precisión se requiera en la posición final y exista un cierto margen de error aceptable en las trayectorias generada

A Spherical Active Joint for Humanoids and Humans

Both humanoid robotics and prosthetics rely on the possibility of implementing spherical active joints to build dexterous robots and useful prostheses. There are three possible kinematic implementations of spherical joints: serial, parallel, and hybrid, each one with its own advantages and disadvantages. In this letter, we propose a hybrid active spherical joint, that combines the advantages of parallel and serial kinematics, to try and replicate some of the features of biological articulations: large workspace, compact size, dynamical behavior, and an overall spherical shape. We compare the workspace of the proposed joint to that of human joints, showing the possibility of an almost-complete coverage by the device workspace, which is limited only by kinematic singularities. A first prototype is developed and preliminarly tested as part of a robotic shoulder joint

Impact-Aware Task-Space Quadratic-Programming Control

Generating on-purpose impacts with rigid robots is challenging as they may lead to severe hardware failures due to abrupt changes in the velocities and torques. Without dedicated hardware and controllers, robots typically operate at a near-zero velocity in the vicinity of contacts. We assume knowing how much of impact the hardware can absorb and focus solely on the controller aspects. The novelty of our approach is twofold: (i) it uses the task-space inverse dynamics formalism that we extend by seamlessly integrating impact tasks; (ii) it does not require separate models with switches or a reset map to operate the robot undergoing impact tasks. Our main idea lies in integrating post-impact states prediction and impact-aware inequality constraints as part of our existing general-purpose whole-body controller. To achieve such prediction, we formulate task-space impacts and its spreading along the kinematic tree of a floating-base robot with subsequent joint velocity and torque jumps. As a result, the feasible solution set accounts for various constraints due to expected impacts. In a multi-contact situation of under-actuated legged robots subject to multiple impacts, we also enforce standing stability margins. By design, our controller does not require precise knowledge of impact location and timing. We assessed our formalism with the humanoid robot HRP-4, generating maximum contact velocities, neither breaking established contacts nor damaging the hardware

Human inspired humanoid robots control architecture

This PhD Thesis tries to present a different point of view when talking about the development of control architectures for humanoid robots. Specifically, this Thesis is focused on studying the human postural control system as well as on the use of this knowledge to develop a novel architecture for postural control in humanoid robots. The research carried on in this thesis shows that there are two types of components for postural control: a reactive one, and other predictive or anticipatory. This work has focused on the development of the second component through the implementation of a predictive system complementing the reactive one. The anticipative control system has been analysed in the human case and it has been extrapolated to the architecture for controlling the humanoid robot TEO. In this way, its different components have been developed based on how humans work without forgetting the tasks it has been designed for. This control system is based on the composition of sensorial perceptions, the evaluation of stimulus through the use of the psychophysics theory of the surprise, and the creation of events that can be used for activating some reaction strategies (synergies) The control system developed in this Thesis, as well as the human being does, processes information coming from different sensorial sources. It also composes the named perceptions, which depend on the type of task the postural control acts over. The value of those perceptions is obtained using bio-inspired evaluation techniques of sensorial inference. Once the sensorial input has been obtained, it is necessary to process it in order to foresee possible disturbances that may provoke an incorrect performance of a task. The system developed in this Thesis evaluates the sensorial information, previously transformed into perceptions, through the use of the “Surprise Theory”, and it generates some events called “surprises” used for predicting the evolution of a task. Finally, the anticipative system for postural control can compose, if necessary, the proper reactions through the use of predefined movement patterns called synergies. Those reactions can complement or substitute completely the normal performance of a task. The performance of the anticipative system for postural control as well as the performance of each one of its components have been tested through simulations and the application of the results in the humanoid robot TEO from the RoboticsLab research group in the Systems Engineering and Automation Department from the Carlos III University of Madrid. ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Esta Tesis Doctoral pretende aportar un punto de vista diferente en el desarrollo de arquitecturas de control para robots humanoides. En concreto, esta Tesis se centra en el estudio del sistema de control postural humano y en la aplicación de este conocimiento en el desarrollo de una nueva arquitectura de control postural para robots humanoides. El estudio realizado en esta Tesis pone de manifiesto la existencia de una componente de control postural reactiva y otra predictiva o anticipativa. Este trabajo se ha centrado en el desarrollo de la segunda componente mediante la implementación de un sistema predictivo que complemente al sistema reactivo. El sistema de control anticipativo ha sido estudiado en el caso humano y extrapolado para la arquitectura de control del robot humanoide TEO. De este modo, sus diferentes componentes han sido desarrollados inspirándose en el funcionamiento humano y considerando las tareas para las que dicho robot ha sido concebido. Dicho sistema está basado en la composición de percepciones sensoriales, la evaluación de los estímulos mediante el uso de la teoría psicofísica de la sorpresa y la generación de eventos que sirvan para activar estrategias de reacción (sinergias). El sistema de control desarrollado en esta Tesis, al igual que el ser humano, procesa información de múltiples fuentes sensoriales y compone las denominadas percepciones, que dependen del tipo de tarea sobre la que actúa el control postural. El valor de estas percepciones es obtenido utilizando técnicas de evaluación bioinspiradas de inferencia sensorial. Una vez la entrada sensorial ha sido obtenida, es necesario procesarla para prever posibles perturbaciones que puedan ocasionar una incorrecta realización de una tarea. El sistema desarrollado en esta Tesis evalúa la información sensorial, previamente transformada en percepciones, mediante la ‘Teoría de la Sorpresa’ y genera eventos llamados ‘sorpresas’ que sirven para predecir la evolución de una tarea. Por último, el sistema anticipativo de control postural puede componer, si fuese necesario, las reacciones adecuadas mediante el uso de patrones de movimientos predefinidos llamados sinergias. Dichas reacciones pueden complementar o sustituir por completo la ejecución normal de una tarea. El funcionamiento del sistema anticipativo de control postural y de cada uno de sus componentes ha sido probado tanto por medio de simulaciones como por su aplicación en el robot humanoide TEO del grupo de investigación RoboticsLab en el Departamento de Ingeniería de Sistemas y Automática de la Universidad Carlos III de Madrid

Design of concentric driven serial chain robot wrist

Robots wrist configurations existing till today are either remotely actuated or by attaching driving mechanism directly to the joint. Human wrist has a special advantage of having the muscles powering it located in the forearm, resulting in its small size, but the robots wrists are larger in size due to the existing constraints of powering source to be located within the wrist itself. To overcome this constraint, for applications of robots in surgical application, defense, nuclear industry etc scientists are working towards developing wrists of smaller sizes. In continuation of this effort towards developing miniaturized wrists, this project aims to design a wrist that’s remotely actuated & being operated by a single motor, leading to reduction in overall size of the wrist. This design is used to develop 3-DOF wrist with remote actuation of Y-P-R motion using single motor & various sets of Bevel gear arrangements & clutches