Prognostics of automotive electronics with data driven approach: A review

Prognostics and Health Management (PHM) is a comprehensive framework that can deal with solutions for predicting and maintaining electronic system's health. The emerging concept of PHM is increasingly considered for adoption in many engineering fields such as automotive, mechanical, electrical, industrial, aerospace and railway. PHM of electronic components and systems can offer competitive advantages by improving performance, reliability, safety, maintainability and availability. In this paper, a brief description of PHM concept, current PHM approaches, key prognostics components and corresponding monitored/sensed parameters in automotive PHM applications are presented. Software tools developed for PHM applications are also reviewed. Particular focus is given on data driven approaches for prognostics of performance and reliability of automotive electronic systems. Based on the undertaken review of state-of-art in this area, key requirements and attributes of prognostic frameworks for automotive electronics are formulated and future prognostics challenges for the sector are discussed

The Application of Regenerative Braking System to the Commercial Hybrid Vehicles with All-Wheel Drive System

The growing issues of energy shortage and the environmental crisis has resulted in new challenges for the automotive industry. Conventional commercial vehicles, such as refuse trucks and delivery vehicles, consume significantly more energy than other on-road vehicles since they have the characteristic of frequent start/stop with high moment of inertia and drive at low speeds on designated city routes. It is important to make these vehicles more fuel efficient and environmentally friendly. The hybrid commercial vehicle is a promising solution to reduce emissions and to meet the future vehicle emission standard since it is generally equipped with braking energy regeneration systems to recover the kinematic loss from frequent braking. This paper introduces a type of all-wheel drive hybrid concept suggested by Dr. Leo Oriet; the new concept allows commercial vehicles to have a significant improvement in kinetic braking energy recovery without sacrificing braking safety. Without mechanical connection involved to transfer energy within the powertrain, greater powertrain efficiency can be achieved. The research is based on the all-wheel drive with a two-axles regenerative braking strategy and driveline control unit. The vehicle model and driveline control unit were executed using AVL CRUISE to demonstrate its reliable braking energy regeneration system, effective energy management and emission reduction. Finally, the power system and engine operating condition, as well as vehicle driving mode, were analyzed after simulation to ensure the whole powertrain component functions together with high efficiency and significant reliability

A sensorless state estimation for a safety-oriented cyber-physical system in urban driving : deep learning approach

In today's modern electric vehicles, enhancing the safety-critical cyber-physical system CPS 's performance is necessary for the safe maneuverability of the vehicle. As a typical CPS, the braking system is crucial for the vehicle design and safe control. However, precise state estimation of the brake pressure is desired to perform safe driving with a high degree of autonomy. In this paper, a sensorless state estimation technique of the vehicle's brake pressure is developed using a deep-learning approach. A deep neural network DNN is structured and trained using deep-learning training techniques, such as, dropout and rectified units. These techniques are utilized to obtain more accurate model for brake pressure state estimation applications. The proposed model is trained using real experimental training data which were collected via conducting real vehicle testing. The vehicle was attached to a chassis dynamometer while the brake pressure data were collected under random driving cycles. Based on these experimental data, the DNN is trained and the performance of the proposed state estimation approach is validated accordingly. The results demonstrate high-accuracy brake pressure state estimation with RMSE of 0.048 MPa.Published versio

Study on effect of abs control system to the vehicle dynamic behavior during braking on various speed and road condition

The vehicle safety system is divided into two groups that are passive safety and active safety system. While a passive safety system’s purpose is to protect the occupant during an accident, an active safety system’s goal is to enable the vehicle to be controlled to avoid any collision. The passive safety system is a seatbelt, airbag, headrest, etc. Anti-lock Braking System (ABS) is one of many systems under the active safety system, a basic skid control system that can prevent the tire from locking up and enable the vehicle to steer during braking. Another active system is Forward Collision Warning (FCW), Electronic Stability Control (ESC), etc. Even with an active safety system, especially during emergency braking, the vehicle dynamic behavior may change abruptly, which can cause the vehicle to become unstable. The incident may be worse during emergency braking on the wet road condition. This study focuses on analyzing the vehicle dynamic behavior during emergency braking without and with ABS enabled in the system on dry and wet road conditions. The analysis of this study is divided into three phases; to investigate the vehicle dynamic behavior of the UMP test car (Proton Persona) during the braking experiment without ABS, development of the mathematical model of the vehicle and validation with the experimental result, and analyses of the simulation model with implementation of ABS. From the experimental results, on dry road conditions, all experiments conducted from an initial speed of 30 km/h, 50 km/h, and 60 km/h show no locking up occurred. While on wet road conditions, the lock-up condition is shown at front tires starting from the experiment at an initial speed of 50 km/h and 60 km/h. From experimental data, the mathematical model is simulated inside Matlab Simulink, and the model validation using RMSE is all under 10 % for vehicle speed, tire speed, stopping distance and slip ratio. With the addition of ABS inside the model, the simulation was repeated. Only on wet road condition is re-performed as on dry road condition there is no lock-up occur. With ABS enabled in the simulation, it is shown that the speed of all tires decreased gradually and no lock-up occurred. Thus, showing the modelling stay or lower than the optimum range of slip ratio used in the ABS. Additionally, the friction coefficient between the tire and the road was high, meaning the vehicle could be steered properly during braking. Data also shows shorter in both stopping time and stopping distance. The vertical forces also reduce periodically, showing the increase of vehicle stability. Furthermore, with the development of the mathematical model in this research, various ABS algorithms to improve the effectiveness of ABS on the vehicle can be done in future studies

INTELLIGENTE TRANSPORT SYSTEMEN ITS EN VERKEERSVEILIGHEID

This report discusses Intelligent Transport Systems (ITS). This generic term is used for a broad range of information-, control- and electronic technology that can be integrated in the road infrastructure and the vehicles themselves, saving lives, time and money bymonitoring and managing traffic flows, reducing conges-tion, avoiding accidents, etc. Because this report was written in the scope of the Policy Research Centre Mobility & Public Works, track Traffic Safety, it focuses on ITS systems from the traffic safety point of view. Within the whole range of ITS systems, two categories can be distinguished: autonomous and cooperative systems. Autonomous systems are all forms of ITS which operate by itself, and do not depend on the cooperation with other vehicles or supporting infrastructure. Example applications are blind spot detection using radar, electronic stability control, dynamic traffic management using variable road signs, emergency call, etc. Cooperative systems are ITS systems based on communication and cooperation, both between vehicles as between vehicles and infrastructure. Example applications are alerting vehicles approaching a traffic jam, exchanging data regarding hazardous road conditions, extended electronic brake light, etc. In some cases, autonomous systems can evolve to autonomous cooperative systems. ISA (Intelligent Speed Adaptation) is an example of this: the dynamic aspect as well as communication with infrastructure (eg Traffic lights, Variable Message Sign (VMS)...) can provide additional road safety. This is the clear link between the two parts of this report. The many ITS applications are an indicator of the high expectations from the government, the academic world and the industry regarding the possibilities made possible by both categories of ITS systems. Therefore, the comprehensive discussion of both of them is the core of this report. The first part of the report covering the autonomous systems treats two aspects: 1. Overview of European projects related to mobility and in particular to road safety 2. Overview for guidelines for the evaluation of ITS projects. Out of the wide range of diverse (autonomous) ITS applications a selection is made; this selection is focused on E Safety Forum and PreVENT. Especially the PreVent research project is interesting because ITS-applications have led to a number of concrete demonstration vehicles that showed - in protected and unprotected surroundings- that these ITS-applications are already technically useful or could be developed into useful products. The component “guidelines for the evaluation of ITS projects” outlines that the government has to have specific evaluation tools if the government has the ambition of using ITS-applications for road safety. Two projects -guidelines for the evaluation of ITS projects- are examined; a third evaluation method is only mentioned because this description shows that a specific targeting of the government can be desirable : 1. TRACE describes the guidelines for the evaluation of ITS projects which are useful for the evaluation of specific ITS-applications. 2. FITS contains Finnish guidelines for the evaluation of ITS project; FIS is an adaptation of methods used for evaluation of transport projects. 3. The third evaluation method for the evaluation of ITS projects is developed in an ongoing European research project, eImpact. eImpact is important because, a specific consultation of stake holders shows that the social importance of some techniques is underestimated. These preliminary results show that an appropriate guiding role for the government could be important. In the second part of this document the cooperative systems are discussed in depth. These systems enable a large number of applications with an important social relevance, both on the level of the environment, mobility and traffic safety. Cooperative systems make it possible to warn drivers in time to avoid collisions (e.g. when approaching the tail of a traffic jam, or when a ghost driver is detected). Hazardous road conditions can be automatically communicated to other drivers (e.g. after the detection of black ice or an oil trail by the ESP). Navigation systems can receive detailed real-time up-dates about the current traffic situation and can take this into account when calculating their routes. When a traffic distortion occurs, traffic centers can immediately take action and can actively influence the way that the traffic will be diverted. Drivers can be notified well in advance about approaching emergency vehicles, and can be directed to yield way in a uniform manner. This is just a small selection from the large number of applications that are made possible because of cooperative ITS systems, but it is very obvious that these systems can make a significant positive contribution to traffic safety. In literature it is estimated that the decrease of accidents with injuries of fatalities will be between 20% and 50% . It is not suprising that ITS systems receive a lot of attention for the moment. On an international level, a number of standards are being established regarding this topic. The International Telecommunications Uniont (ITU), Institute for Electrical and Electronics Engineers (IEEE), International Organization for Standardization (ISO), Association of Radio Industries and Business (ARIB) and European committee for standardization (CEN) are currently defining standards that describe different aspects of ITS systems. One of the names that is mostly mentioned in literature is the ISO TC204/WG16 Communications Architecture for Land Mobile environment (CALM) standard. It describes a framework that enables transparent (both for the application and the user) continuous communication through different communication media. Besides the innumerable standardization activities, there is a great number of active research projects. On European level, the most important are the i2010 Intelligent Car Initiative, the eSafety Forum, and the COMeSafety, the CVIS, the SAFESPOT, the COOPERS and the SEVECOM project. The i2010 Intelligent Car Initiative is an European initiative with the goal to halve the number of traffic casualties by 2010. The eSafety Forum is an initiative of the European Commission, industry and other stakeholders and targets the acceleration of development and deployment of safety-related ITS systems. The COMeSafety project supports the eSafety Forum on the field of vehicle-to-vehicle and vehicle-to-infrastructure communication. In the CVIS project, attention is given to both technical and non-technical issues, with the main goal to develop the first free and open reference implementation of the CALM architecture. The SAFEST project investigates which data is important for safety applications, and with which algorithmsthis data can be extracted from vehicles and infrastructure. The COOPERS project mainly targets communication between vehicles and dedicated roadside infrastructure. Finally, the SEVECOM project researches security and privacy issues. Besides the European projects, research is also conducted in the United States of America (CICAS and VII projects) and in Japan (AHSRA, VICS, Smartway, internetITS). Besides standardization bodies and governmental organizations, also the industry has a considerable interest in ITS systems. In the scope of their ITS activities, a number of companies are united in national and international organizations. On an international level, the best known names are the Car 2 Car Communication Consortium, and Ertico. The C2C CC unites the large European car manufacturers, and focuses on the development of an open standard for vehicle-to-vehicle and vehicle-to-infrastructure communications based on the already well established IEEE 802.11 WLAN standard. Ertico is an European multi-sector, public/private partnership with the intended purpose of the development and introduction of ITS systems. On a national level, FlandersDrive and The Telematics Cluster / ITS Belgium are the best known organizations. Despite the worldwide activities regarding (cooperative) ITS systems, there still is no consensus about the wireless technology to be used in such systems. This can be put down to the fact that a large number of suitable technologies exist or are under development. Each technology has its specific advantages and disadvantages, but no single technology is the ideal solution for every ITS application. However, the different candidates can be classified in three distinct categories. The first group contains solutions for Dedicated Short Range Communication (DSRC), such as the WAVE technology. The second group is made up of several cellular communication networks providing coverage over wide areas. Examples are GPRS (data communication using the GSM network), UMTS (faster then GPRS), WiMAX (even faster then UMTS) and MBWA (similar to WiMAX). The third group consists of digital data broadcast technologies such as RDS (via the current FM radio transmissions, slow), DAB and DMB (via current digital radio transmissions, quicker) and DVB-H (via future digital television transmissions for mobiledevices, quickest). The previous makes it clear that ITS systems are a hot topic right now, and they receive a lot of attention from the academic world, the standardization bodies and the industry. Therefore, it seems like that it is just a matter of time before ITS systems will find their way into the daily live. Due to the large number of suitable technologies for the implementation of cooperative ITS systems, it is very hard to define which role the government has to play in these developments, and which are the next steps to take. These issues were addressed in reports produced by the i2010 Intelligent Car Initiative and the CVIS project. Their state of the art overview revealed that until now, no country has successfully deployed a fully operational ITS system yet. Seven EU countries are the furthest and are already in the deployment phase: Sweden, Germany, the Netherlands, the United Kingdom, Finland, Spain and France. These countries are trailed by eight countries which are in the promotion phase: Denmark, Greece, Italy, Austria, Belgium,Norway, the Czech Republic and Poland. Finally, the last ten countries find themselves in the start-up phase: Estonia, Lithuania, Latvia, Slovenia, Slovakia, Hungary, Portugal, Switzerland, Ireland and Luxembourg. These European reports produced by the i2010 Intelligent Car Initiative and the CVIS project have defined a few policy recommendations which are very relevant for the Belgian and Flemish government. The most important recommendations for the Flemish government are: • Support awareness: research revealed that civilians consider ITS applications useful, but they are not really willing to pay for this technology. Therefore, it is important to convince the general public of the usefulness and the importance of ITS systems. • Fill the gaps: Belgium is situated in the promotion phase. This means that it should focus at identifying the missing stakeholders, and coordinating national and regional ITS activities. Here it is important that the research activities are coordinated in a national and international context to allow transfer of knowledge from one study to the next, as well as the results to be comparable. • Develop a vision: in the scope of ITS systems policies have to be defined regarding a large number of issues. For instance there is the question if ITS users should be educated, meaning that the use of ITS systems should be the subject of the drivers license exam. How will the regulations be for the technical inspection of vehicles equipped with ITS technology? Will ITS systems be deployed on a voluntary base, or will they e.g. be obliged in every new car? Will the services be offered by private companies, by the public authorities, or by a combination of them? Which technology will be used to implement ITS systems? These are just a few of the many questions where the government will have to develop a point of view for. • Policy coordination: ITS systems are a policy subject on an international, national and regional level. It is very important that these policy organizations can collaborate in a coordinated manner. • Iterative approach to policy development: developing policies for this complex matter is not a simple task. This asks for an iterative approach, where policy decisions are continuously refined and adjusted

Latest Trends in Automotive Electronic Systems - Highway meets Off-Highway?

Rosana G. Moreira, Editor-in-Chief; Texas A&M UniversityThis is a paper from International Commission of Agricultural Engineering (CIGR, Commission Internationale du Genie Rural) E-Journal Volume 9 (2007): Latest Trends in Automotive Electronic Systems - Highway meets Off-Highway?. Manuscript ATOE 07 012. Vol. IX. July, 2007

Global Chassis Control System Using Suspension, Steering, and Braking Subsystems

A novel Global Chassis Control (GCC) system based on a multilayer architecture with three levels: top: decision layer, middle: control layer, and bottom: system layer is presented. The main contribution of this work is the development of a data-based classification and coordination algorithm, into a single control problem. Based on a clustering technique, the decision layer classifies the current driving condition. Afterwards, heuristic rules are used to coordinate the performance of the considered vehicle subsystems (suspension, steering, and braking) using local controllers hosted in the control layer. The control allocation system uses fuzzy logic controllers. The performance of the proposed GCC system was evaluated under different standard tests. Simulation results illustrate the effectiveness of the proposed system compared to an uncontrolled vehicle and a vehicle with a noncoordinated control. The proposed system decreases by 14% the braking distance in the hard braking test with respect to the uncontrolled vehicle, the roll and yaw movements are reduced by 10% and 12%, respectively, in the Double Line Change test, and the oscillations caused by load transfer are reduced by 7% in a cornering situation

Engineering assessment of current and future vehicle technologies: FMVSS no. 105 hydraulic and electric brake systems, FMVSS no. 135 passenger car brake systems; final report

This report provides a technical assessment of Federal Motor Vehicle Safety Standards (FMVSS) 105, Hydraulic and electric brake systems, and FMVSS 135, Passenger car brake systems. The review of these standards is part of a NHTSA’s Regulatory Review Plan to systematically examine all of the FMVSS. The primary thrust of the document is to address two questions: Do the current standards impede emerging technologies in passenger car and light/medium truck braking systems? Do the current standards require modification to adequately regulate emerging technologies? Emerging technologies are reviewed. Estimates of the extent and timing of their influence are made. It is concluded that the standards will not impede emerging technologies in the foreseeable future but could do so in the long term. The view is expressed that the approach of the current standards to ensuring adequate performance under partial-failure conditions may become ineffective as more, and more complex, automatic functions are added to automotive brake systems. A new approach may be required. Seventy-eight references are included in an annotated bibliography.National Highway Traffic Safety Administrationhttp://deepblue.lib.umich.edu/bitstream/2027.42/55414/1/99826.pd

MODELING AND SIMULATION OF PM MOTOR TESTING ENVIRONMENT TOWARDS EV APPLICATION CONSIDERING ROAD CONDITIONS

The electric vehicle (EV) performance testing is an indispensable aspect of the design study and marketing of electric vehicle. The development of a suitable electric motor testing environment for EVs is very significant. On the one hand, it provides a relatively realistic testing environment for the study of the key technologies of electric vehicles, and it also plays an essential role in finding a reasonable and reliable optimization scheme. On the other hand, it provides a reference to the evaluation criteria for the products on the market. This thesis is based on such requirements to model and simulate the PM motor testing environment towards EV applications considering road conditions. Firstly, the requirements of the electric motor drive as a propulsion system for EV applications are investigated by comparing to that of the traditional engine as a propulsion system. Then, as the studying objective of this work, the mathematical model of PMSM is discussed according to three different coordinate systems, and the control strategy for EV application is developed. In order to test the PM motor in the context of an EV, a specific target vehicle model is needed as the virtual load of the tested motor with the dyno system to emulate the real operating environment of the vehicle. A slippery road is one of the severe driving conditions for EVs and should be considered during the traction motor testing process. Fuzzy logic based wheel slip control is adopted in this thesis to evaluate the PM motor performance under slippery road conditions. Through the proposed testing environment, the PM motor can be tested in virtual vehicle driving conditions, which is significant for improving the PM motor design and control