Data-driven Soft Sensors in the Process Industry

In the last two decades Soft Sensors established themselves as a valuable alternative to the traditional means for the acquisition of critical process variables, process monitoring and other tasks which are related to process control. This paper discusses characteristics of the process industry data which are critical for the development of data-driven Soft Sensors. These characteristics are common to a large number of process industry fields, like the chemical industry, bioprocess industry, steel industry, etc. The focus of this work is put on the data-driven Soft Sensors because of their growing popularity, already demonstrated usefulness and huge, though yet not completely realised, potential. A comprehensive selection of case studies covering the three most important Soft Sensor application fields, a general introduction to the most popular Soft Sensor modelling techniques as well as a discussion of some open issues in the Soft Sensor development and maintenance and their possible solutions are the main contributions of this work

Fuzzy jump wavelet neural network based on rule induction for dynamic nonlinear system identification with real data applications

Aim Fuzzy wavelet neural network (FWNN) has proven to be a promising strategy in the identification of nonlinear systems. The network considers both global and local properties, deals with imprecision present in sensory data, leading to desired precisions. In this paper, we proposed a new FWNN model nominated “Fuzzy Jump Wavelet Neural Network” (FJWNN) for identifying dynamic nonlinear-linear systems, especially in practical applications. Methods The proposed FJWNN is a fuzzy neural network model of the Takagi-Sugeno-Kang type whose consequent part of fuzzy rules is a linear combination of input regressors and dominant wavelet neurons as a sub-jump wavelet neural network. Each fuzzy rule can locally model both linear and nonlinear properties of a system. The linear relationship between the inputs and the output is learned by neurons with linear activation functions, whereas the nonlinear relationship is locally modeled by wavelet neurons. Orthogonal least square (OLS) method and genetic algorithm (GA) are respectively used to purify the wavelets for each sub-JWNN. In this paper, fuzzy rule induction improves the structure of the proposed model leading to less fuzzy rules, inputs of each fuzzy rule and model parameters. The real-world gas furnace and the real electromyographic (EMG) signal modeling problem are employed in our study. In the same vein, piecewise single variable function approximation, nonlinear dynamic system modeling, and Mackey–Glass time series prediction, ratify this method superiority. The proposed FJWNN model is compared with the state-of-the-art models based on some performance indices such as RMSE, RRSE, Rel ERR%, and VAF%. Results The proposed FJWNN model yielded the following results: RRSE (mean±std) of 10e-5±6e-5 for piecewise single-variable function approximation, RMSE (mean±std) of 2.6–4±2.6e-4 for the first nonlinear dynamic system modelling, RRSE (mean±std) of 1.59e-3±0.42e-3 for Mackey–Glass time series prediction, RMSE of 0.3421 for gas furnace modelling and VAF% (mean±std) of 98.24±0.71 for the EMG modelling of all trial signals, indicating a significant enhancement over previous methods. Conclusions The FJWNN demonstrated promising accuracy and generalization while moderating network complexity. This improvement is due to applying main useful wavelets in combination with linear regressors and using fuzzy rule induction. Compared to the state-of-the-art models, the proposed FJWNN yielded better performance and, therefore, can be considered a novel tool for nonlinear system identificationPeer ReviewedPostprint (published version

Interval type-2 intuitionistic fuzzy logic system for time series and identification problems - a comparative study

This paper proposes a sliding mode control-based learning of interval type-2 intuitionistic fuzzy logic system for time series and identification problems. Until now, derivative-based algorithms such as gradient descent back propagation, extended Kalman filter, decoupled extended Kalman filter and hybrid method of decoupled extended Kalman filter and gradient descent methods have been utilized for the optimization of the parameters of interval type-2 intuitionistic fuzzy logic systems. The proposed model is based on a Takagi-Sugeno-Kang inference system. The evaluations of the model are conducted using both real world and artificially generated datasets. Analysis of results reveals that the proposed interval type-2 intuitionistic fuzzy logic system trained with sliding mode control learning algorithm (derivative-free) do outperforms some existing models in terms of the test root mean squared error while competing favourable with other models in the literature. Moreover, the proposed model may stand as a good choice for real time applications where running time is paramount compared to the derivative-based models

Dynamic non-linear system modelling using wavelet-based soft computing techniques

The enormous number of complex systems results in the necessity of high-level and cost-efficient modelling structures for the operators and system designers. Model-based approaches offer a very challenging way to integrate a priori knowledge into the procedure. Soft computing based models in particular, can successfully be applied in cases of highly nonlinear problems. A further reason for dealing with so called soft computational model based techniques is that in real-world cases, many times only partial, uncertain and/or inaccurate data is available. Wavelet-Based soft computing techniques are considered, as one of the latest trends in system identification/modelling. This thesis provides a comprehensive synopsis of the main wavelet-based approaches to model the non-linear dynamical systems in real world problems in conjunction with possible twists and novelties aiming for more accurate and less complex modelling structure. Initially, an on-line structure and parameter design has been considered in an adaptive Neuro- Fuzzy (NF) scheme. The problem of redundant membership functions and consequently fuzzy rules is circumvented by applying an adaptive structure. The growth of a special type of Fungus (Monascus ruber van Tieghem) is examined against several other approaches for further justification of the proposed methodology. By extending the line of research, two Morlet Wavelet Neural Network (WNN) structures have been introduced. Increasing the accuracy and decreasing the computational cost are both the primary targets of proposed novelties. Modifying the synoptic weights by replacing them with Linear Combination Weights (LCW) and also imposing a Hybrid Learning Algorithm (HLA) comprising of Gradient Descent (GD) and Recursive Least Square (RLS), are the tools utilised for the above challenges. These two models differ from the point of view of structure while they share the same HLA scheme. The second approach contains an additional Multiplication layer, plus its hidden layer contains several sub-WNNs for each input dimension. The practical superiority of these extensions is demonstrated by simulation and experimental results on real non-linear dynamic system; Listeria Monocytogenes survival curves in Ultra-High Temperature (UHT) whole milk, and consolidated with comprehensive comparison with other suggested schemes. At the next stage, the extended clustering-based fuzzy version of the proposed WNN schemes, is presented as the ultimate structure in this thesis. The proposed Fuzzy Wavelet Neural network (FWNN) benefitted from Gaussian Mixture Models (GMMs) clustering feature, updated by a modified Expectation-Maximization (EM) algorithm. One of the main aims of this thesis is to illustrate how the GMM-EM scheme could be used not only for detecting useful knowledge from the data by building accurate regression, but also for the identification of complex systems. The structure of FWNN is based on the basis of fuzzy rules including wavelet functions in the consequent parts of rules. In order to improve the function approximation accuracy and general capability of the FWNN system, an efficient hybrid learning approach is used to adjust the parameters of dilation, translation, weights, and membership. Extended Kalman Filter (EKF) is employed for wavelet parameters adjustment together with Weighted Least Square (WLS) which is dedicated for the Linear Combination Weights fine-tuning. The results of a real-world application of Short Time Load Forecasting (STLF) further re-enforced the plausibility of the above technique

AI and OR in management of operations: history and trends

The last decade has seen a considerable growth in the use of Artificial Intelligence (AI) for operations management with the aim of finding solutions to problems that are increasing in complexity and scale. This paper begins by setting the context for the survey through a historical perspective of OR and AI. An extensive survey of applications of AI techniques for operations management, covering a total of over 1200 papers published from 1995 to 2004 is then presented. The survey utilizes Elsevier's ScienceDirect database as a source. Hence, the survey may not cover all the relevant journals but includes a sufficiently wide range of publications to make it representative of the research in the field. The papers are categorized into four areas of operations management: (a) design, (b) scheduling, (c) process planning and control and (d) quality, maintenance and fault diagnosis. Each of the four areas is categorized in terms of the AI techniques used: genetic algorithms, case-based reasoning, knowledge-based systems, fuzzy logic and hybrid techniques. The trends over the last decade are identified, discussed with respect to expected trends and directions for future work suggested

Hybrid learning for interval type-2 intuitionistic fuzzy logic systems as applied to identification and prediction problems

This paper presents a novel application of a hybrid learning approach to the optimisation of membership and non-membership functions of a newly developed interval type-2 intuitionistic fuzzy logic system (IT2 IFLS) of a Takagi-Sugeno-Kang (TSK) fuzzy inference system with neural network learning capability. The hybrid algorithms consisting of decou- pled extended Kalman filter (DEKF) and gradient descent (GD) are used to tune the parameters of the IT2 IFLS for the first time. The DEKF is used to tune the consequent parameters in the forward pass while the GD method is used to tune the antecedents parts during the backward pass of the hybrid learning. The hybrid algorithm is described and evaluated, prediction and identification results together with the runtime are compared with similar existing studies in the literature. Performance comparison is made between the proposed hybrid learning model of IT2 IFLS, a TSK-type-1 intuitionistic fuzzy logic system (IFLS-TSK) and a TSK-type interval type-2 fuzzy logic system (IT2 FLS-TSK) on two instances of the datasets under investigation. The empirical comparison is made on the designed systems using three artificially generated datasets and three real world datasets. Analysis of results reveal that IT2 IFLS outperforms its type-1 variants, IT2 FLS and most of the existing models in the literature. Moreover, the minimal run time of the proposed hybrid learning model for IT2 IFLS also puts this model forward as a good candidate for application in real time systems